Table Of Contents - Arctic Cat Sno Pro 500 Operator's Manual

TABLE OF CONTENTS

Specifications/Charts/Patterns/Diagrams.............. 1-15
Engine Specifications ............................................. 1
General Specifications ............................................ 1
Engine Torque Specifications.................................. 1
Engine Torque Patterns........................................... 1
Torque Conversions (ft-lb/N-m) ............................... 2
Tightening Torque (General Bolts) .......................... 2
Electrical Specifications .......................................... 2
Oil Consumption Specifications .............................. 2
Component Voltage/Resistance Chart - Coolant
Temperature......................................................... 3
Component Voltage/Resistance Chart - Air
Temperature......................................................... 4
Crankshaft Runout/Repair Specifications ............... 5
Cylinder Head Volume Specifications ..................... 5
Drive System Specifications ................................... 6
Driven Pulley Optional Components ....................... 6
Drive Clutch Spring Chart ....................................... 7
Drive Clutch Cam Arms .......................................... 7
Chain Case Performance Calibrations.................... 8
Chains and Sprockets............................................. 9
EFI Specifications ................................................... 9
Throttle Valve Angle Specifications......................... 9
Rear Spring Selection Chart ................................... 9
Installed Spring Rate Chart .................................. 10
Front Suspension Sway Bar (Optional)................. 10
Ski Shock Springs................................................. 10
Rebuildable Shock Tools Required ....................... 10
Valve Stacks/Specifications .................................. 11
Rebuildable Shock Accessory Part Numbers ....... 12
Fraction/Decimal Conversion Chart ...................... 13
Drill Bit Sizes (Number) Chart............................... 13
MM/IN. Conversion Chart ..................................... 13
Wiring Diagram (Hood) ......................................... 16
Wiring Diagram (Ignition/Main) ............................ 17
Setup Instructions ............................................... 19-26
Removing Snowmobile From Crate/
Handlebar Assembly ......................................... 19
Installing Windshield ............................................. 19
Installing Spindle/A-Arm ....................................... 19
Installing Front Shock Absorbers .......................... 19
Installing Skis........................................................ 19
Installing Sway Bar (Optional)............................... 20
Track Tension/Track Alignment .............................. 20
Ski Alignment........................................................ 21
Handlebar Alignment ............................................ 23
Handlebar Height Adjustment............................... 23
Steering Speed Ratio Adjustment......................... 24
Drive Belt .............................................................. 24
Hydraulic Brake System........................................ 25
Recommended Gasoline ...................................... 25
Checking Headlight Aim........................................ 25
Preoperation Checks ............................................ 25
Test Ride ............................................................... 26
General Information............................................. 26-31
Snowmobile Identification ..................................... 26
Control Locations .................................................. 26
Engine Break-In .................................................... 26
Speedometer/Tachometer..................................... 26
Diagnostic Codes .................................................. 27
Handlebar Tilt........................................................ 27
Rear Bumper......................................................... 27
Exhaust System .................................................... 27
Air-Intake Silencer................................................. 27
Liquid Cooling System .......................................... 27
Drive Belt............................................................... 28
Drive Clutch and Driven Pulley ............................. 28
Drive Clutch/Driven Pulley Alignment ................... 28
Drive Chain Tension .............................................. 28
EFI System ........................................................... 29
Shock Absorbers................................................... 31
Track Studs............................................................ 31
Towing ................................................................... 31
Operating Instructions ......................................... 31-33
Starting and Stopping Engine ............................... 31
Braking .................................................................. 32
Emergency Stopping............................................. 33
Lubrication........................................................... 33-34
Chain Case ........................................................... 33
Front Suspension .................................................. 34
Rear Suspension .................................................. 34
Maintenance........................................................ 35-77
Periodic Maintenance Checklist ............................ 35
Pre-Race/Practice Checklist ................................. 36
Engine ................................................................... 36
Individual EFI Components ................................... 58
Individual Fuel System Components .................... 63
Spark Plugs........................................................... 67
Track Drive ............................................................ 67
Hydraulic Brake..................................................... 68
Brake Fluid ............................................................ 68
Checking Brake Lever Travel ................................. 68
Bleeding Brake System......................................... 69
Checking/Changing Brake Pads ........................... 69
Drive Belt............................................................... 70
Driven Pulley ......................................................... 71
Ski Shock Absorber Springs ................................. 73
Servicing Zero Pro Shock Absorbers
(Ski Shock)......................................................... 73
Adjusting Rear Transfer Adjuster Cams ................ 76
Lights .................................................................... 76
Ski Wear Bar ......................................................... 77
Rail Wear Strip ...................................................... 77
Performance Tips ..................................................... 78
Preparation For Storage ...................................... 78-79
Preparation After Storage......................................... 79
Genuine Arctic Cat Products ............................... 79-80
Special Tools ....................................................... 80-90