Arctic Cat 2010 400 H1 TRV Operator's Manual
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Arctic Cat 2010 400 H1 TRV Operator's Manual

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Operator's Manual
Do not remove this Operator's Manual from this ATV
according to the guidelines and agreement with the U.S.
Consumer Product Safety Commission.
Read this manual carefully.
It contains important safety information.
400 H1 TRV
550 H1 TRV
700 H1 TRV
1000 H2 TRV
700 H1 Cruiser
1000 H2 Cruiser
SHA RE O UR PA SSIO N.
TM

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Summary of Contents for Arctic Cat 2010 400 H1 TRV

  • Page 1 Operator’s Manual 400 H1 TRV 550 H1 TRV 700 H1 TRV 1000 H2 TRV 700 H1 Cruiser 1000 H2 Cruiser SHA RE O UR PA SSIO N. Do not remove this Operator’s Manual from this ATV according to the guidelines and agreement with the U.S. Consumer Product Safety Commission.
  • Page 2 Your 2-Up ATV can be hazardous to operate. A collision or rollover can occur FAILURE TO FOLLOW THE WARN- quickly, even during routine maneuvers INGS CONTAINED IN THIS MAN- such as turning and driving on hills or UAL CAN RESULT IN SERIOUS over obstacles, if you fail to take INJURY OR DEATH.

  • Page 3: Foreword

    Foreword Congratulations and thank you from We also advise you to strictly follow Arctic Cat Inc. for purchasing an ARC- the recommended maintenance pro- ® gram as outlined. This preventive TIC CAT TRV. Built with American maintenance program is designed to engineering and manufacturing know- ensure that all critical components on how, it is designed to provide superior...

  • Page 4: Table Of Contents

    Table of Contents FOREWORD......... 1 Rack Loading........62 Trailering and Towing ......63 DIVISION I - SAFETY Transporting TRV......... 63 2-UP ATV SAFETY ALERT ....5 Gasoline-Oil-Lubricant......64 RIDER TRAINING COURSE ....6 Break-In Procedure ......65 HANGTAGS ......... 7 GENERAL MAINTENANCE ..66-84 WARNING LABELS &...

  • Page 5: Division I - Safety

    DIVISION I - SAFETY A 2-Up ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. • Always go slowly and be extra care- • Always use proper procedures if you ful when operating on unfamiliar ter- stall or roll backward when climbing rain.
  • Page 6 A 2-Up ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. MORE INFORMATION • No one under the age of 16 should operate this ATV. Some operators at ABOUT TRV SAFETY, contact your the age of 16 may not be able to local Arctic Cat ATV dealer or 1- operate the ATV safely.

  • Page 7: 2-Up Atv Safety Alert

    2-Up ATV SAFETY ALERT You should be aware that A 2-Up ATV * Never operate the ATV or ride as a IS NOT A TOY AND CAN BE HAZ- passenger without an approved ARDOUS TO OPERATE. A TRV han- motorcycle helmet, eye protection, dles differently from other vehicles, boots, gloves, long pants, and a including motorcycles and cars.

  • Page 8: Rider Training Course

    Rider Training Course Arctic Cat sponsors a free Rider Train- ing Course to teach ATV riding skills or to reinforce current riding skills. First-time purchasers without any pre- vious ATV riding experience will receive a $100.00 coupon from Arctic Cat through the SVIA/ASI after com- pleting the training course (U.S.

  • Page 9: Hangtags

    Hangtags This Arctic Cat TRV comes with hang- tags containing important safety infor- mation. Anyone who rides the ATV should read and understand this infor- mation before riding. 400 H1 2258-417 2257-220 Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détail- lant de autorisé...

  • Page 10: Warning Labels & Information

    Warning Labels & Information An Arctic Cat ATV comes with several labels containing important safety infor- mation. Anyone who rides the ATV should read and understand this information before riding. The labels should be considered as permanent parts of the ATV. If a label comes off or becomes hard to read, contact your Arctic Cat ATV dealer for a replace- ment.

  • Page 11: Information

    Warning Labels & Information (cont) CR040A Indicates a potential hazard that could ! WARNING result in a serious injury or death.

  • Page 12: Warnings

    Warnings  NOTE: The illustrations in this Warnings sub-section apply to an oper- ator and a passenger even though some may show only the operator. ! WARNING POTENTIAL HAZARD Operating this ATV without proper instruction. WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situations and on different types of ter- rain.
  • Page 13 Warnings ! WARNING POTENTIAL HAZARD Carrying a passenger under the age of 12 on this ATV. WHAT CAN HAPPEN Could cause an accident, resulting in injury or death to you and/or your passenger. HOW TO AVOID THE HAZARD Never carry a passenger under the age of 12.
  • Page 14 Warnings ! WARNING POTENTIAL HAZARD Operating this ATV after or while consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV.
  • Page 15 Warnings ! WARNING POTENTIAL HAZARD Operating this ATV at excessive speeds. WHAT CAN HAPPEN Increases your chances or losing control of the ATV, which can result in an acci- dent. HOW TO AVOID THE HAZARD Always ride at a speed that is proper for the terrain, visibility and operating con- ditions, and your experience.
  • Page 16 Warnings ! WARNING POTENTIAL HAZARD Failure to use extra care when operating the ATV on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes without enough time to react. Could result in the ATV overturning or going out of control.
  • Page 17 Warnings ! WARNING POTENTIAL HAZARD Operating on steep hills. WHAT CAN HAPPEN The ATV can overturn more easily on steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities.
  • Page 18 Warnings ! WARNING POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in this Operator’s Manual. Always check the terrain carefully before you start down any hill.
  • Page 19 Warnings ! WARNING POTENTIAL HAZARD Stalling, rolling backwards, or improperly dismount- ing while climbing a hill. WHAT CAN HAPPEN Could result in the ATV overturning. HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill. If you lose all forward speed: Keep weight uphill.
  • Page 20 Warnings ! WARNING POTENTIAL HAZARD Skidding or sliding. WHAT CAN HAPPEN You may lose control of the ATV. You may also regain traction unexpectedly, which may cause the ATV to over- turn. HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at slow speeds and on level, smooth terrain.
  • Page 21 Warnings ! WARNING POTENTIAL HAZARD Improperly crossing hills or turning on hills. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn. HOW TO AVOID THE HAZARD Never attempt to turn the ATV around on any hill until you have mastered the turning technique as described in this Operator’s Manual.

  • Page 22: Prevention

    Prevention Overview When using this ATV, prevention is the name of the game. “Had you only known” something could go wrong, you would have prevented it. If you don’t notice your conditions and sur- roundings before riding your ATV, you give up control over the situation.

  • Page 23: Eye Protection

    Prevention Helmet If you drop or damage your helmet, get a new one immediately. Your helmet Your helmet is the most important may not protect your head from injury piece of protective gear for safe riding. if it has cracks, fissures, or other dam- A helmet can prevent a severe head age to its outside or core padding.

  • Page 24: Condition Of The Trv

    Prevention Condition of the TRV The second step in Prevention is check- 1. Tires and Wheels ing the condition of your ATV. Chances 2. Controls and Cable are good that you’ll be using your ATV in some rough terrain, and there’s no 3.

  • Page 25: First Aid And Survival

    Prevention B. Throttle 5. CHASSIS AND DRIVE TRAIN The throttle should have a free, smooth Grass and leaves can gum-up your sus- range of motion. If it seems to “stick” pension and shocks. Clear and clean at any point, refer to the General Main- the suspension arms, shock springs, tenance section of this Operator’s Man- ual for instructions.
  • Page 26 Prevention Tools Cellular Phone Routine maintenance will generally It may be necessary to make an urgent eliminate the need for emergency phone call. repairs. Riding on rough terrain could Maps/GPS (Global cause loosening of nuts, bolts, and fas- Positioning System) teners.

  • Page 27: Active Riding

    Active Riding Overview “Active Riding” is the second part of “P.A.S.S.” It involves an understanding of how your body weight, balance, gravity, and physical forces affect the handling of the ATV. For example, when you drive a car quickly into a sharp turn, your body is pulled to the outside of the turn by centrifugal force.

  • Page 28: Sound Judgment

    Sound Judgment Overview You are not invincible. Knowing that 8. Do you hurt yourself because you do things that are out of your the first “S” in “P.A.S.S.” stands for ability range? “Sound Judgment” means you need to use yours. Never Sometimes Often...
  • Page 29 Sound Judgment Weather Paved Surfaces You need to consider the weather. It is Don’t do it! The ATV isn’t designed dangerous to ride your ATV when the for pavement. Its handling becomes weather is bad or potentially bad. Keep more difficult on paved surfaces. abreast with weather forecasts.

  • Page 30: Those Around You

    Sound Judgment Animals and Nature Those Around You Respect the outdoors that you love. People do all kinds of things that you Don’t use your ATV to chase animals can’t predict or control. or birds. Drive around young trees rather than over them. Keep clear of Passenger streams and ditches with standing water.

  • Page 31: Load Capacity Ratings Chart

    Sound Judgment Speedrack Cargo has such a huge affect on han- dling that you need to pay a lot of When installing Speedrack accesso- attention to your speed. Even on really ries, make sure to read and carefully level areas, you should keep it under 10 follow the instructions provided in mph (16 kph) if you’ve got a trailer each kit including all weight restric-...
  • Page 32 Sound Judgment Alcohol and Drug THE EFFECTS OF Consumption ALCOHOL* (Operator and/or Passenger) The Number of Drinks that Impair Mental and Physical Abilities Alcohol is related to a high percentage 1-2 DRINKS of all hospital admissions due to acci- Mental processes such as restraint, dents in the U.S.

  • Page 33: Sound Judgment

    Sound Judgment Laws and Regulations SIPDE Any police officer will tell you that By themselves, none of these safe ignorance of the law is no defense. behaviors and sound judgments will go Your best defense is to check out your very far.

  • Page 34: Supervision

    Supervision Overview TRV’s are a little different from the handling to the stability to the controls. You’re responsible for supervising So regardless of how much experience those who ride your ATV. Your wisdom your family members have, they don’t is valuable . . . it’ll bring them all back have experience with your ATV.

  • Page 35: Division Ii - Operation/ Maintenance

    DIVISION II - OPERATION/ MAINTENANCE Preface Division II of this manual covers oper- ator-related maintenance, operating This Arctic Cat TRV Operator’s Man- instructions, and storage instructions. If ual should be considered a permanent major repair or service is ever required, part of the ATV and must remain with contact an authorized Arctic Cat ATV the ATV at the time of resale.

  • Page 36: Trv Specifications

    TRV SPECIFICATIONS* ENGINE AND DRIVE 400 H1 Type Four-Cycle/Oil Cooled Bore x Stroke 81.0 mm x 71.2 mm (3.19 x 2.80 in.) Displacement 366 cc (22.33 cu in.) Spark Plug Type NGK CR8E Spark Plug Gap 0.7-0.8 mm (0.028-0.032 in.) Brake Type Hydraulic Disc Service/Hydraulic Disc Auxiliary Carburetor Type...
  • Page 37 TRV SPECIFICATIONS* ENGINE AND DRIVE 550 H1 700 H1 1000 H2 Type Four-Cycle/Liquid Four-Cycle/ Four-Cycle/Liquid- Cooled Liquid Cooled Cooled V-Twin Bore x Stroke 92 mm x 82 mm 102 mm x 85 mm 92 mm x 71.6 mm (3.62 x 3.22 in.) (4.01 x 3.35 in.) (3.66 x 2.81 in.) Displacement...

  • Page 38: Trv Specifications

    TRV SPECIFICATIONS* ENGINE AND DRIVE 700 H1 Cruiser 1000 H2 Cruiser Type Four-Cycle/ Four-Cycle/Liquid- Liquid Cooled Cooled V-Twin Bore x Stroke 102 mm x 85 mm 92 mm x 71.6 mm (4.01 x 3.35 in.) (3.66 x 2.81 in.) Displacement 695 cc (42.4 cu in.) 952 cc (58 cu in.) Spark Plug Type...

  • Page 39: Location Of Parts And Controls

    Location of Parts and Controls 1. Battery 2. Headlights 3. Hand Brake Lever 4. Passenger Seat Latch Handles 5. Reverse Override Switch 6. Seat Lock Lever CR037A 7. Storage Compartment 8. Auxiliary Brake Pedal 9. Taillight/Brakelight 10. Brake Lever Lock 11.

  • Page 40: Atv Operation

    ATV Operation 2. Get seated in a comfortable posi- Basic Operating tion and keep hands firmly on the Maneuvers handholds. Active riding and basic maneuvers are 3. Always keep your feet planted on the foundation of your ride. Without the footrests. basic skills, it’s impossible to move to Starting the Engine this level —...

  • Page 41: Starting A Cold Engine

    ATV Operation Starting A Cold Engine  NOTE: Pump the primer three (EFI Models) times when the temperature is at 0° C (32° F) or colder. To access  NOTE: It is very important not to the primer, the seat and right-side touch or compress the throttle lever heat shield must be removed.
  • Page 42 ATV Operation 4. Allow the engine to warm up for CAUTION approximately 2-3 minutes or until the ATV will accelerate without Always shift into low range when hesitating. operating on wet or uneven terrain, Varying Temperature when towing or pushing heavy Adjustments loads, and when using a plow.

  • Page 43: How To Handle The Trv (Active Riding Techniques)

    ATV Operation 3. The operator should swing the ! WARNING right leg over to the left side of the seat. Excessive repetitive use of the hydraulic brake for high speed 4. The operator should step to the stops will cause overheating of the ground on the left side of the ATV.

  • Page 44: Leaning, Weight Shift, And Balance

    ATV Operation Leaning, Weight Shift, Wide Turns and Balance Many accidents happen during turns. If you don’t understand turning tech- When you turn, the trick is to move niques, it’s easy for the ATV to get forward and slide over to the side of the away from you by losing traction, seat that’s on the inside of the turn.

  • Page 45: Sharp Turns

    ATV Operation Sharp Turns Quick Turns After mastering wide turns, practice Quick turns are the most difficult turns the advanced skill of sharp turns. and should only be done after you are experienced with your ATV. ATV-202 1. Ease off the throttle as you approach the turn to slow down.

  • Page 46: Riding Uphill

    ATV Operation K-Turns Use K-turns if you accidentally stall while riding uphill; you need to take action before the ATV rolls backward down the hill. ATV-0037 1. Stop where you are, apply the brakes, and shift to neutral. 2. Shut off the engine. 3.

  • Page 47: Riding Downhill

    ATV Operation Riding Downhill Success in riding downhill depends on how well you know your brakes—take it easy on them, or you could flip over. 1. Shift your body weight and pas- senger’s body weight as far back on the seat as possible. 2.
  • Page 48 ATV Operation Swerving Swerving is usually an emergency reaction to avoid an obstacle but is sim- ilar to quick turns. The difference is that quick turns involve slight accelera- tion in the turn; don’t accelerate if you swerve. ATV-0017 ATV-0043 ATV-0028 ATV-0042 ATV-0029...

  • Page 49: Tips

    ATV Operation Crossing Obstacles 6. Keep your weight on the footrests. Crossing obstacles is risky; avoid it if 7. Apply a little throttle when the front tires make contact with the possible. Riding over logs, rocks, and obstacle. ruts means combining all the active rid- ing skills into one big motion.

  • Page 50: Skidding Or Sliding

    ATV Operation Skidding or Sliding 4. When you come to a stop, follow the procedure for the K-turn. If you lose control after hitting sand, ice, mud, or water: Crossing Water 1. Turn your handlebar into the direc- This ATV can only handle water up to tion of the slide.

  • Page 51: Stopping The Engine

    ATV Operation 6. You have to assume that oncoming cars don’t see you, and if they do, ! WARNING they won’t be able to predict your Do not attempt to free frozen actions. brakes by pouring warm water on 7. It’s illegal to cross public roads in the brake pads and housings.

  • Page 52: General Information

    GENERAL INFORMATION TRV IDENTIFICATION NUMBERS This ATV has two identification num- bers: Vehicle Identification Number (VIN) and Engine Serial Number (ESN). The VIN is located on the frame sup- port rail. GZ001C These numbers are required by the dealer to complete warranty claims properly.

  • Page 53: Shift Lever

    1. To engage the high range from neutral, move the shift lever for- ward. 2. To engage the low range from high range, move the shift lever out- ward and forward.  NOTE: The high range is for nor- mal riding with light loads. The low range is for carrying heavy loads ATV-0056 or trailer towing.

  • Page 54: Hand Brake

    This switch allows the operator to operate the ATV in either 2-wheel drive (rear wheels) or 4-wheel drive (all wheels). For normal riding on flat, dry, hard surfaces, 2-wheel drive should be sufficient. In situations of aggressive trail conditions, 4-wheel drive would be the desired choice.

  • Page 55: Brake Lever Lock

    Brake Lever Lock ! WARNING To engage and release the brake lever lock, use the following procedure. Always check to be sure that the brake lever lock has been disen- gaged before operating the ATV. An accident could result if the brake lever lock is left engaged while the ATV is operated.

  • Page 56: Electric Starter Button

    Electric Starter Button Control engine RPM with the position of the throttle lever. Operate this lever Pushing in on this button activates the with the thumb. Pushing it forward starter motor. Before starting the increases engine RPM and allowing it engine, make sure the ignition switch is to retract decreases engine RPM.

  • Page 57: Speedometer/Lcd (Digital)

     NOTE: Clock memory power is Pressing the auxiliary brake pedal downward will apply the brake to the supplied through 15-amp rear wheels. accessory fuse and verified during gauge “power-up” and reset. In the SPEEDOMETER/LCD event of clock memory power fail- (Digital) ure (blown fuse, etc.), the gauge will “power-up,”...
  • Page 58  NOTE: To shift between the CAUTION odometer (ODO) or trip meter (TRIP), press the Mode Button (3) Arctic Cat does not recommend to select the distance mode; then using a pressure washer to clean press the Set/Reset Button (4) to the radiator core.

  • Page 59: Speedometer/Lcd (Analog/Digital)

    A. Volt - The LCD will go blank B. Press and hold the Set/Reset except the word VOLT will Button (4) until the minutes flash on the LCD whenever a stop scrolling and the hour dis- low voltage (< 9 DC volts) or a play starts to scroll.
  • Page 60  NOTE: The speedometer and 4. Set/Reset Button - In conjunction with the Mode Button, sets and tachometer functions resets various displays on the digi- switched by pressing the Set/ tal gauge. Also used to shift from Reset Button. speedometer function to tachome- 9.

  • Page 61: Primer (400)

    13. Temperature Indicator - The speed- CAUTION ometer/tachometer needle will sweep full scale and the LCD will go Arctic Cat does not recommend blank except the high temperature using a pressure washer to clean icon will flash. After 30 seconds, the the radiator core.

  • Page 62: Gas/Vent Hoses

     NOTE: The heat shield can be removed after seat removal by pulling outward at the top to disen- gage the mounting lugs from the rubber grommets. AF925 1. Attach a hose to the float bowl drain and direct it into a container. ! WARNING CF237A Do not drain float bowl contents...

  • Page 63: Windshield (Cruiser)

    ! WARNING Always adjust the mirrors to a posi- tion that will catch tree branches or under-brush which could cause a loss of control and severe injury or death. REAR SEAT LOCK ATV-0100AA 1. To remove the rear seat, pull the CAUTION two latch handles to the rear and rotate them to the vertical position.

  • Page 64: Front Seat Lock

    ! WARNING Make sure the seat is secure before mounting the ATV. Severe personal injury may result if the seat is not properly secured. FRONT SEAT LOCK  NOTE: On the TRV models, the CR011A rear seat must be removed prior to To close the storage box, close the lid removing the front seat.

  • Page 65: Trailering And Towing

    Trailer Tongue Weight is the down- ward force exerted on the hitch by the trailer coupler when the trailer is fully loaded and the coupler is at its normal towing height. Always maintain a slow speed when trailering and towing and avoid sudden accelerations, quick maneuvers, and TRAILERING AND sudden stops.

  • Page 66: Gasoline-Oil-Lubricant

    The recommended oil to use is Arctic CAUTION Cat ACX All Weather synthetic engine oil, which has been specifically formu- When using hold-down straps, care lated for use in this Arctic Cat engine. must be taken not to damage the Although Arctic Cat ACX All Weather ATV.

  • Page 67: Break-In Procedure

    Since gasoline expands as its tempera- During the first 10 hours of operation, ture increases, the gas tank must be always use less than ½ throttle. Varying filled to its rated capacity only. Expan- the engine RPM during the break-in sion room must be maintained in the period allows the components to “load”...

  • Page 68: General Maintenance

    GENERAL MAINTENANCE  NOTE: Proper maintenance of If the owner/operator does not feel qualified to perform any of these main- this ATV is important for optimum tenance procedures or checks, take the performance. Follow the Mainte- ATV to an authorized Arctic Cat ATV nance Schedule and all ensuing dealer for professional service.

  • Page 69: Maintenance Schedule

    MAINTENANCE SCHEDULE After Item Page 1 month 3 months 6 months break-in Battery * Engine nuts and bolts — * Valve clearance — Spark plug(s) Replace every 18 months Liquid cooling system Idle speed (400) Throttle cable Inspect every time before riding Gas/vent hoses Inspect every time before riding Replace every 2 years...
  • Page 70 When filling the cooling system, use a coolant/water mixture which will sat- isfy the coldest anticipated weather conditions of the area in accordance with the coolant manufacturer’s recom- mendations. While the cooling system is being filled, air pockets may develop; therefore, run the engine for five minutes after the initial fill, shut the engine off, and then fill the cooling CF134A...

  • Page 71: Oil Cooler (400/700/1000)

    OIL COOLER The shock absorber has a spring force (400/700/1000) adjustment sleeve with five adjustment positions to allow the spring to be adjusted for different riding and load- ing conditions. If the spring action is too soft or too stiff, adjust it according to the chart.
  • Page 72 Engine/Transmission 4. Using the oil filter wrench and a Oil and Filter ratchet handle (or a socket or box- end wrench), remove the old oil Change the engine oil and oil filter at filter and dispose of properly. Do the scheduled intervals. The engine not re-use oil filter.

  • Page 73: Hydraulic Hand Brake

    HYDRAULIC HAND BRAKE ! WARNING Be sure to inspect the hydraulic brake system before each use. Always maintain brakes according to the Maintenance Schedule. Brake Fluid CF107B Check the brake fluid level in the brake fluid reservoir. If the level in the reser- voir is not visible in the sight glass, add DOT 4 brake fluid.

  • Page 74: Auxiliary Brake

    Check to make sure the brake lever lock 4. Install the wheel and tighten using engages properly and that the brake a crisscross pattern to 40 ft-lb. (when engaged) locks the wheels. AUXILIARY BRAKE 1. Pump the brake lever 2 or 3 times. The auxiliary brake must be properly 2.

  • Page 75: Battery

    Ball Joint Boots 4. Check the tie rod end free-play by (Upper and Lower/ grasping the tie rod near the end and attempting to move it up and Right and Left) down. 5. If boot damage is present or tie rod end free-play seems excessive, contact an authorized Arctic Cat ATV dealer for service.
  • Page 76 ! WARNING ! WARNING Anytime service is performed on a Battery acid is harmful if it contacts battery, the following must be eyes, skin, or clothing. Care must be observed: keep sparks, open flame, taken whenever handling a battery. cigarettes, or any other flame away. CAUTION Always wear safety glasses.
  • Page 77 Battery Charging Chart CAUTION (Constant-Current Charger) Before installing the battery, make Charge Time Battery Charge Required sure the ignition switch is in the Voltage (DC) State (at 1.5-2.0 OFF position. Amps) 11. On the 400, connect the vent hose. 12.5 or more 100% None 12.
  • Page 78 Jump-Starting 3. Inspect the vehicle to be used for jump-starting to determine if volt-  NOTE: Arctic Cat does not rec- age and ground polarity are com- ommend jump-starting a vehicle patible. The vehicle must have a with a dead battery but rather to 12-volt DC, negative ground elec- remove the battery, service it, and trical system.

  • Page 79: Spark Plug(S)

    SPARK PLUG(S) This ATV comes equipped with a spec- ified spark plug. See the appropriate specifications chart for the correct spark plug. A light brown insulator indicates that the plug is correct. A white or dark insulator indicates that the engine may need to be serviced or the carburetor (400) may need to be 0744-527 adjusted.

  • Page 80: Engine Idle Rpm Adjustment (400)

    THROTTLE CABLE When installing the spark plug, be sure ADJUSTMENT to tighten it securely. A new spark plug should be tightened 1/2 turn once the To adjust the throttle cable free-play: washer contacts the cylinder head. A used spark plug should be tightened 1/8 1.
  • Page 81 CF260A CD675A 2. Lift up on the rear of the steering 4. Remove the air filter assembly and post cover and slide the storage separate the foam filter from the compartment cover assembly for- frame. ward to disengage the mounting lugs;...

  • Page 82: Air Filter Housing Drains

    DRAINING V-BELT CAUTION COVER A torn air filter can cause damage to  NOTE: If the ATV has been the engine. Dirt and dust may get driven through water, the V-belt inside the engine if the element is cover must be drained of any torn.

  • Page 83: Wheels

    Tire Tread Condition ! WARNING Use only Arctic Cat approved tires when replacing tires. Failure to do so could result in unstable operation. Tire Repair (Tubeless) Should a leak or flat tire occur due to a puncture, the tire may be repaired using a plug-type repair.

  • Page 84: Light Bulb Replacement

    Headlight 1. Remove the three cap screws securing the spark arrester assem-  NOTE: The bulb portion of the bly to the muffler. headlight is fragile. HANDLE WITH CARE. When replacing the head- light bulb, do not touch the glass portion of the bulb.

  • Page 85: Checking/Adjusting Headlight Aim

    6. Observe each headlight beam aim. CAUTION Proper aim is when the most intense beam is centered on the vertical Tighten the lens cover screws only mark 5 cm (2 in.) below the hori- until they are snug. zontal mark on the aiming surface. CHECKING/ 7.

  • Page 86: Electrical Output Terminals

    TOOL STORAGE TRAY/ Cruiser BATTERY HOLD- DOWN A basic tool kit is provided with the ATV. 2411-081 CAUTION Always replace a blown fuse with a fuse of the same type and rating. If the new fuse blows after a short period of use, consult an authorized Arctic Cat ATV dealer immediately.

  • Page 87: Preparation For Storage

    PREPARATION FOR STORAGE 4. Drain the carburetor float bowl CAUTION (carbureted model). 5. Plug the hole in the exhaust sys- Prior to storing the ATV, it must be tem with a clean cloth. properly serviced to prevent rust- ing and component deterioration. 6.

  • Page 88: Preparation After Storage

    PREPARATION AFTER STORAGE Taking the ATV out of storage and cor- 7. Check the entire brake systems (fluid level, pads, etc.), all con- rectly preparing it will assure many trols, headlights, taillight, brake- miles and hours of trouble-free riding. light, and headlight aim; adjust or Arctic Cat recommends the following replace if necessary.

  • Page 89: Maintenance Record

    MAINTENANCE RECORD DATE MILEAGE SERVICE PERFORMED/NOTES...
  • Page 90 NOTES...

  • Page 91: Limited Warranty

    LIMITED WARRANTY Arctic Cat Inc. (hereinafter referred to as Arctic Cat) extends a limited warranty on each new Arctic Cat ATV it manufactures and on each genuine Arctic Cat ATV part and accessory manufactured or sold by an authorized Arctic Cat ATV dealer. Warranty on an Arctic Cat ATV is extended to the original retail purchaser;...

  • Page 92: Warranty Procedure/Owner Responsibility

    WARRANTY PROCEDURE/ OWNER RESPONSIBILITY At the time of sale, a TRV Owner Registration form is to be completed by the selling dealer and consumer. The receipt of the form by Arctic Cat is a condition precedent to warranty coverage. It is the selling dealer’s responsibility to retain and/or submit appropriate copies of the form to the appropriate place(s) to initiate warranty coverage.

  • Page 93: Change Of Address, Ownership, Or Warranty Transfer

    CHANGE OF ADDRESS, OWNERSHIP, OR WARRANTY TRANSFER Arctic Cat Inc. keeps on file the current name and address of the owner of this TRV. This will allow Arctic Cat to reach the current owner with any important safety information which may be necessary to protect customers from personal injury or property damage.
  • Page 94 Fold Back - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Place Stamp Here...

  • Page 95: Arctic Cat Atv Emission Control Warranty Statement

    ARCTIC CAT ATV EMISSION CONTROL WARRANTY STATEMENT Warranty Rights and Obligations Arctic Cat Inc. (hereinafter referred to as Arctic Cat) and the California Air Resources Board are pleased to explain the emission control system warranty for each new Arctic Cat ATV sold in the state of California. In California, a new ATV must be designed, built, and equipped to meet the state’s stringent anti-smog standards.

  • Page 96: Arctic Cat Emission Control System Limited Warranty

    ARCTIC CAT EMISSION CONTROL SYSTEM LIMITED WARRANTY Arctic Cat Inc., P.O. Box 810, Thief River Falls, MN 56701 (hereinafter referred to as Arctic Cat) war- rants that this new Arctic Cat ATV manufactured on or after January 1st, 1997: A. Is designed, built, and equipped so as to conform at the time of initial purchase with all applicable regulations of the California Air Resources Board and B.

  • Page 97: Epa Emission Control Statement/ Warranty Coverage

    U.S. EPA EMISSION CONTROL STATEMENT/ WARRANTY COVERAGE (U.S. Only) STATEMENT/WARRANTY Arctic Cat warrants to the original retail purchaser, and each subsequent purchaser, that all U.S. EPA-certified Arctic Cat ATV’s are designed, built, and equipped to conform to all U.S. EPA Emission Control Regulations. Please read the following information completely. Your authorized Arctic Cat ATV dealer will repair or replace any defective emission-related component at no cost to you during the warranty period.

  • Page 98: Index

    INDEX Accessories ............33 Oil (Recommended - Engine/Transmission) ..64 Active Riding............25 Operating Maneuvers (Basic) ......38 Air Filter ............. 78 Operation/Maintenance (Division II)....33 Air Filter Housing Drains........80 Parking...............41 Alcohol (Effects)..........30 Parts..............33 Battery ............... 73 Parts and Controls (Locations) ......37 Boots (Protective) ..........
  • Page 99 NOTES...
  • Page 100 NOTES...
  • Page 101 NOTES...

  • Page 102: Declaration Of Conformity

    Declaration of Conformity Application of council directives: EMC Directive 2004/108/EC Date of Issue: December, 2004 EC Machinery Directive 98/37/EC Date of Issue: June, 1993 Issued by European Commission. Type of Equipment: All-Terrain Vehicles Brand Name: Arctic Cat Model: 400 H1 TRV 1000 H2 TRV 500 H1 TRV 700 H1 Cruiser...

  • Page 103: Identification Numbers Record

    Identification Numbers Record ! WARNING Indicates a potential hazard that could result in serious injury or death. 1. KEY IDENTIFICATION NUMBER: The key identification number is stamped on the key as shown in the illustration. Record this number in the space provided for reference if you ever need a new key.
  • Page 104 ©2009 Arctic Cat Inc. ™®Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701 (218) 681-9851 - U.S. (204) 982-1772 - Canada p/n 2258-618...

This manual is also suitable for:

2010 550 h1 trv2010 1000 h2 trv2010 h2 cruiser2010 700 h1 trv

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