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7. Cable
2.
Snap ring
3.
Release spring
4.
Bolt
5.
Brake
light switch suppon
6.
Elastic stop nut 70-24
7.
Eslock
nut
5116 -
78
8.
Washer
9.
Bushing
70. Spacer
77.
Elastic stop
nut
70 -24
72.
Bolt
73.
Elastic stop nut
23, Ratchet wheel
~
CAUTION: Similar ratchet wheels on caliper
. " type disc brakes may have metric or standard
threads. Identify with the following illustration
Standard thread ratchet wheels
Groove
Hexagonal bolt head with or without groove
.
Metric thread ratchet wheel
Round
head
base
He
xagonal
head
with
round
head base
REMOVAL
Caliper assembly
To
remove,
disconnect brake cable.
On
ALPINE models,
disconnect
brake light
switch at
connector.
Remove
nuts and/or
bolts
securing brake support to
chaincase.
Slide
brake caliper ass'y from brake support.
SECTION 03 TRANSMISSION
SUB-SECTION 06 (BRAKE)
74.
Brake
mounting
bracket
75. Nylon
nut
3/8 -
76
76.
Flat washer
3/8
x
7/8
x .060"
77.
Bushing
78.
Caliper
79.
Cap screw
5116
-
78 x
3/4
20. Shoes
27. Pin
22.
Release
spring
23.
Ratchet
wheel
24. Ratchet spring
25.
Lever
DISASSEMBL Y
21,25, Pin & lever
To
ease disassembly, activate lever and wedge two
(2)
screwdriver blades between caliper and brake
shoe to
release lever tension.
CLEANING
Clean all
metal
components in a general
purpose
solvent.
Using
dry rag.
INSPECTION
20, Brake lining thickness
Measure
thickness of brake lining. If less than 3 mm
(118"),
the
lining
should
be
replaced.
PAGE 245
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