26. Apply a thin coat of Three Bond Sealant to the
mating surfaces of the cylinder head and valve
cover.
27. Place the valve cover into position.
NOTE: At this point, the rocker arms and adjuster
screws must not have pressure on them.
28. Install the four top side cap screws with rubber
washers; then install the remaining cap screws.
Tighten only until snug.
29. In a crisscross pattern starting from the center and
working outward, tighten the cap screws (from
step 28) to 8.5 ft-lb.
30. Adjust valve/tappet clearance (see Section 2).
31. Place the two tappet covers into position making
sure the proper cap screws are with the proper
cover. Tighten the cap screws to 9 ft-lb.
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CC005D
CC275D
CC003D
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32. If removed, install the spark plug. Tighten
securely.
Right-Side Components
NOTE: For efficiency, it is preferable to remove
and disassemble only those components which
need to be addressed and to service only those
components. The technician should use discretion
and sound judgment.
AT THIS POINT
To service any one specific component, only limited
disassembly of components may be necessary. Note
the AT THIS POINT information in each sub-section.
NOTE: The engine/transmission does not have to
be removed from the frame for this procedure.
Removing Right-Side
Components
A. Water Pump
B. Right-Side Cover
C. Rotor/Flywheel
1. Remove the four screws securing the outer mag-
neto cover to the right-side cover; then remove the
cover. Account for the gasket.
2. Remove the flange nut securing the spacer to the
crankshaft; then remove the spacer. Account for
the O-ring.
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CC001D
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