Front Differential - Arctic Cat 2009 Prowler XT Service Manual

INSTALLING
1. Lubricate the O-rings on the actuator; then ensure
that all mounting surfaces are clean and free of
debris.
2. Align the actuator with the selector shaft and slide
it forward onto the shaft taking care to engage the
cap screw in the slot of the front mounting tab.
NOTE: On the Prowler/XTX, make sure to prop-
erly align the differential lock actuator lever with
the hole in the differential lock plunger.
3. While holding the actuator firmly forward, tighten
the front cap screw to hold the actuator in place;
then install but do not tighten the two remaining
cap screws.
4. Loosen the front cap screw; then tighten the cap
screw on the driveshaft side.
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NOTE: It is important to tighten this cap screw
while the others are loose to ensure proper seating
of the actuator.
5. Tighten the remaining cap screws; then connect
the electrical plug to the main harness.
6. Turn the ignition switch to the ON position and
check the operation by shifting the selector switch
several times.
7. Secure the wiring harness to the frame with a
nylon cable tie; then install the inner fender panel.

Front Differential

REMOVING
1. Remove the belly panel; then place the vehicle on
jack stands adjusted high enough to allow working
from the underside of the vehicle.
NOTE: The jack stands should be placed under
the main frame to avoid contact with front suspen-
sion components.
! WARNING
Make sure the vehicle is solidly supported on the
jack stands to avoid injury.
2. Remove the drain plug and drain the gear lubricant
into a drain pan; then install the plug and tighten to
45 in.-lb.
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