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Summary of Contents for Champion 100136
- Page 1 DANGER: Not intended for use in critical life support application. REV 100136-20160407 DANGER: Generator must be installed and operated outdoors only.
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Page 2: Product Registration
• Frequently Asked Questions • Product Registration – or – Call our Customer Care Team Toll-Free at: 1-877-338-0999 This manual must be used with Champion Power Equipment (CPE) manuals: • Installation Manual, Part No. 101308 • Transfer Switch Manual, Part No. 101111 It is also recommended to refer to the reference materials list on page 16 of the Installation Manual. -
Page 3: Table Of Contents
Battery Charger ......19 Control Panel Parts List ..... 37 © 2015 Champion Power Equipment Part No. 101306 Rev. A... - Page 4 Model 100136 CONTENTS Wiring Diagram ......38 TROUBLESHOOTING ..... . . 39 ADDITIONAL INFORMATION .
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Page 5: Introduction
Model 100136 INTRODUCTION PARTS INCLUDED Congratulations on your purchase of a Champion Power Equipment (CPE) home standby generator. This generator is Your HSB ships with the following: designed and engineered in the USA to exacting standards of the North American market. This engine-powered generator meets •... -
Page 6: General Information, Standards And Codes
Model 100136 INTRODUCTION GENERAL INFORMATION, NFPA NO. 70, NFPA HANDBOOK OF ELECTRIC CODE National Fire Protection Association STANDARDS AND CODES 470 Atlantic Avenue, Boston, Ma. 02210 The following information related to General Information and Standards was gathered from the list of publications related ARTICLE X, NATIONAL BUILDING CODE to installing the HSB generator. -
Page 7: Safety
Asphyxiation hazard OTE: Indicates a procedure, practice or condition that should be followed in order for the generator to function in the manner intended. Electrical shock hazard Entanglement hazard Fire hazard © 2015 Champion Power Equipment Part No. 101306 Rev. A... -
Page 8: Installation Hazards
Model 100136 SAFETY INSTALLATION HAZARDS Explosion hazard WARNING Have only a qualified electrician or installation technician who is familiar with applicable codes, Burn hazard standards and regulations install and service the generator. ALWAYS comply with local, state and national electrical and building codes when installing the generator. -
Page 9: Before Starting
NEVER climb or step on any part or and judgment make operating a components of the generator. Doing generator dangerous. so may result in injury and cause leaking fuel and exhaust. © 2015 Champion Power Equipment Part No. 101306 Rev. A... -
Page 10: Accidental Starting
Model 100136 SAFETY ACCIDENTAL STARTING CARBON MONOXIDE HAZARDS WARNING DANGER ALWAYS prevent the generator from Generator exhaust contains carbon starting while the covers are open. monoxide, a colorless, odorless, The generator may crank and start poisonous gas. Breathing carbon at any time without notice. Follow... -
Page 11: Electrical Shock Hazards
If the victim is unconscious, apply first aid and call 911 immediately. © 2015 Champion Power Equipment Part No. 101306 Rev. A... -
Page 12: Burn Hazards
Model 100136 SAFETY BURN HAZARDS WARNING WARNING Batteries contain sulfuric acid and generate explosive mixtures of hydrogen and oxygen gases. Keep ALWAYS allow hot surfaces to cool to any device that may cause sparks the touch. Running engines produce or flames away from the battery to heat. -
Page 13: Safety Labels On Unit
Vea la de seguridad en los manuales de sección de seguridad en el manual del operador alejadas del compartimento de las baterías. instalación y del operador. para más detalles. 101499 101499 © 2015 Champion Power Equipment Part No. 101306 Rev. A... -
Page 14: Safety, Serial/Model, Nameplate Label Locations
Model 100136 SAFETY SAFETY, SERIAL/MODEL, NAMEPLATE LABEL LOCATIONS The safety labels have specific placement and must be replaced if they are unreadable, damaged or missing. (inner part of cover) A) Serial number location B) Nameplate Part No. 101306 Rev. A... -
Page 15: General Information
Air Inlet ATS Control Module Fuel Regulator/Wire Engine Control Module Connections (behind panel) 10. Batteries (not included) Main Circuit Breaker 11. Engine Hour Meter 12. Alternator Exterior Fault Code Indicator Light © 2015 Champion Power Equipment Part No. 101306 Rev. A... -
Page 16: Component Identification - Engine
Model 100136 GENERAL INFORMATION COMPONENT IDENTIFICATION – CONTROL PANEL ENGINE MAIN CIRCUIT BREAKER The 52-amp main circuit breaker protects the generator from circuit overload. The main circuit breaker controls total output of the generator. (Figure 3) MAIN CIRCUIT BREAKER DISJONCTEUR PRINCIPAL... -
Page 17: Set Exercise Time
Determine what the fault code occur unless the utility power is lost. is and remedy the situation or have the generator serviced by an authorized Service Dealer or contact Champion Customer Service EXERCISE LED at 1-877-338-0999. -
Page 18: Ats Control Module
Appliances connected to the generator circuit could be damaged from high generator output if the engine is allowed to operate above its preset limit. If this failure occurs, contact an Figure 6 authorized Service Dealer or contact Champion Customer Service at 1-877-338-0999. TEST/AUTO/OFF SWITCH •... -
Page 19: Battery Charger
50% capacity. Lit to indicate a battery charging problem. If this LED is lit, the LED on the Engine NO CHARGE Controller module, “LOW BATTERY” will also be lit. © 2015 Champion Power Equipment Part No. 101306 Rev. A... -
Page 20: Specifications
Model 100136 GENERAL INFORMATION SPECIFICATIONS Home standby generator Maximum continuous power, LPG 12.5 kW Maximum continuous power, NG 11 kW Rated voltage 120/240 Amps 104/52 LPG (propane), 91.6/45.8 NG (natural gas) Harmonic distortion Less than 5% Main line circuit breaker... -
Page 21: Fuel System
(+) battery cable to the generator first. (Figure 8) To Starter To Ground Figure 8 U1 battery post style CAUTION For battery installation, maintenance, and safety requirements refer to purchased manufacturer battery installation and safety manual. Figure 9 © 2015 Champion Power Equipment Part No. 101306 Rev. A... -
Page 22: Operation
Model 100136 OPERATION PRE-START CHECKLIST Before operating the generator, review SAFETY section starting on page 7. To make sure the generator is ready for proper operation, the following items should be checked: ENCLOSURE AND ACCESS • Fuel valve is in the ON position Open the enclosure to gain access to the generator and its •... -
Page 23: Maintenance
* Monthly or 24 hours of continuous operation ** Service sooner if operating in high ambient temperatures or a dusty and dirty environment. *** Maintenance should be performed by your service dealer. **** If so equiped © 2015 Champion Power Equipment Part No. 101306 Rev. A... -
Page 24: Changing The Engine Oil
Model 100136 MAINTENANCE NOTICE NOTICE DO NOT overfill the engine with engine oil. Damage to the Always be environmentally responsible. Consult the local engine may occur. authorities or reclamations facility for proper disposal of engine oil waste. Remove the dipstick. The oil level should be at the FULL mark. -
Page 25: Inspect And Clean Engine Air Cleaner
10. Turn the ATS to the AUTO position. cleaner base. Install the cover and snap the clips in place. Turn the engine control module switch to its prior position. © 2015 Champion Power Equipment Part No. 101306 Rev. A... -
Page 26: Battery Maintenance
Turn engine control module and ATS control module to the OFF position. Have a authorized Champion Dealer inspect the generator and perform any necessary maintenance. Part No. 101306 Rev. A... -
Page 27: Return To Service After Storage
LEDs on the ATS module should be lit. 13. Turn the engine control module switch to the ATS position. 14. Set the exercise time. See EXERCISE SWITCH on pages 16 and 17. © 2015 Champion Power Equipment Part No. 101306 Rev. A... -
Page 28: Engine Parts Diagram
Model 100136 MAINTENANCE ENGINE PARTS Part No. 101306 Rev. A... -
Page 29: Engine Parts List
Plug, Npt1/8-27 Hexagon Socket 2.14.005 Key, Flywheel 100 2.04.004 Pin, 12X20 Location 717.051101.04 Assy, Crankshaft - Taper PTO 101 100170 Bracket, Governor Spring 102 2.01.010 Bolt, Exhaust Stud 2.03.026 Washer, Crankshaft Thrust © 2015 Champion Power Equipment Part No. 101306 Rev. A... - Page 30 Model 100136 MAINTENANCE Part Number Description 103 717.010003.00 Lift Strap 104 1.16674.0820 Hex Small Flange Bolt, M8 X 20 105 2.08.122 Bolt, Hex Flange M10 X 1.25 106 100179 Valve, Exhaust 107 717.040015.00 Shim, Valve Spring 108 45.0400017.00 Oil Seal, Valve Stem 109 45.040003.00...
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Page 31: 2015 Champion Power Equipment
Model 100136 MAINTENANCE PAGE INTENTIONALLY LEFT BLANK © 2015 Champion Power Equipment Part No. 101306 Rev. A... -
Page 32: Enclosure And Assemblies Diagram
Model 100136 MAINTENANCE ENCLOSURE AND ASSEMBLIES Part No. 101306 Rev. A... -
Page 33: Enclosure And Assemblies Parts List
Washer, Ø6 1.5789.0612 Flange Bolt, M6 x 12 1.5789.0620 Flange bolt, M6 x 20 2.03.004 Washer, Ø24 x Ø6.5 x 1.5 163.200017.01 Thermal Baffle 163.200017.00.24 Muffler Cover, Top, Silk Grey © 2015 Champion Power Equipment Part No. 101306 Rev. A... -
Page 34: Alternator And Exhaust System Diagram
Model 100136 MAINTENANCE ALTERNATOR AND EXHAUST SYSTEM Part No. 101306 Rev. A... -
Page 35: Alternator And Exhaust System Parts List
M10 x 375 161.190019.00 Flange Plate, Fan 1.7244.10 Lock Washer, Ø10 163.101000.00 Muffler Assembly 1.6187.1.10 Nut, M10 163.101001.00 Exhaust Pipe 161.101002.00 Gasket, Muffler 2.03.004 Washer, Ø24 x Ø6.5 x 1.5 © 2015 Champion Power Equipment Part No. 101306 Rev. A... -
Page 36: Control Panel Diagram
Model 100136 MAINTENANCE CONTROL PANEL Part No. 101306 Rev. A... -
Page 37: Control Panel Parts List
Plastic Conduit, CSA, 5.1320.017 Ø29 x 50mm 161.200020.00 Grille 100136.21.10.V1.0 Wire Assembly 2.02.030 Cage Nut M5 163.230003.00.V1.0 Decal, Nameplate, 100136 163.200005.00.24 Firewall, Right, Silk Grey 163.230004.00.V1.0 Decal, Control Panel, 100136 © 2015 Champion Power Equipment Part No. 101306 Rev. A... -
Page 38: Wiring Diagram
Model 100136 MAINTENANCE WIRING DIAGRAM Part No. 101306 Rev. A... -
Page 39: Troubleshooting
Turn off standby circuits for house, reset fault, place unit back into AUTO and ATS mode. Turn on standby circuits for house. If problem returns contact Champion or Champion service dealer*. Engine high/over temperature shut down. Check all intake and exhaust ventilation around the HSB, remove all debris. - Page 40 This will reset fault LED, however if a fault code(s) re-occurs it must be addressed. BATTERY(S) NO OR LOW LEVEL CHARGED, BATTERY(S) DEAD, NEEDS REPLACEMENT, THE EXERCISE TIME MUST BE RESET ONCE THE BATTERY(S) HAVE BEEN DISCONNECTED. *Contact Champion Power Equipment, Technical Service toll free 1-877-338-0999, tech@championpowerequipment.com or your nearest Champion dealer. www.championpowerequipment.com...
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Page 41: Additional Information
They’re properly size the HSB by referring to the sizing guide provided designed to protect against virtually all short-duration by Champion, www.championpowerequipment.com or call voltage fluctuations. Champion 1-877-338-0999. Circuits must be protected by the same size breaker. For example, a 15 amp 120 volt circuit in the ATS will replace a 15 amp 120 volt circuit in the main utility distribution panel. -
Page 42: Customer Familiarization Summary
Model 100136 ADDITIONAL INFORMATION CUSTOMER FAMILIARIZATION NOTICE SUMMARY By law it is required in many states to have a Carbon Monoxide (CO) detector in operating condition in your It’s important to educate the home owner on proper home. Carbon Monoxide detector(s) must be installed maintenance, operation and service call procedures. -
Page 43: Back-Up Circuits
ATS circuits powered ______________________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ ____________________________ Date Installed _____________________________________ Dealer/Installer _____________________________________________________ Address _____________________________________________________ _____________________________________________________ Phone _____________________________________________________ Cell _____________________________________________________ Purchased from _____________________________________________________ © 2015 Champion Power Equipment Part No. 101306 Rev. A... -
Page 44: Maintenance And Service Record
Service Preformed _________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ _________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ ______________ Record the name, address and phone number of your authorized Champion dealer __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________ Part No. 101306 Rev. A... - Page 45 Champion Power Equipment 12039 Smith Ave. Santa Fe Springs, CA 90670 USA Made in China...
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Page 46: Year Limited Warranty
A Champion approved Transfer Switch is highly recommended to be used in conjunction with the generator • set. If a Non-Champion approved Transfer Switch is substituted for use and directly causes damage to the generator set, no warranty coverage shall apply. - Page 47 Failures due, but not limited, to normal wear and tear, accident, misuse, abuse, negligence or improper installation. As with all mechanical devices, the Champion engines need periodic part(s) service and fluid replacement to perform as designed.
- Page 48 Purchaser/owner also may have other rights that vary from state to state. To obtain warranty service or your nearest Champion Home Standby Dealer call Champion Power Equipment Customer Service toll free 1-877-338-0999, Monday - Friday from 8:30 AM - 5:00 PM (PST/PDT).
- Page 49 United States Environment Protection Agency (U.S. EPA) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The US EPA AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2016 small off-road engine and engine powered equipment.
- Page 50 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1997 and later model year small off-road engines. The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
- Page 51 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.
- Page 52 Champion Power Equipment, Inc (CPE) and Environment and Climate Change Canada (ECCC) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with Environment and Climate Change Canada (ECCC) emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: CPE is pleased to explain the Emission Control Systems Warranty on your 2016 small off-road engine.
- Page 53 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System Warranty Coverage. Emission Control System Warranty (ECS Warranty): 1. APPLICABILITY: The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
- Page 54 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.
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