Champion 100199 Operator's Manual
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Champion 100199 Operator's Manual

8.5-kw home standby generator
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OPERATOR'S MANUAL
MODEL #100199
8.5-kW HOME STANDBY GENERATOR
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
or visit championpowerequipment.com
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
No part of this publication may be reproduced or used in any form by any means – graphic, electronic or mechanical, including photocopying, recording, taping or
information storage and retrieval systems – without the written permission of Champion Power Equipment (CPE).
REV 20231115
Champion Power Equipment, Inc.

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Summary of Contents for Champion 100199

  • Page 1 No part of this publication may be reproduced or used in any form by any means – graphic, electronic or mechanical, including photocopying, recording, taping or information storage and retrieval systems – without the written permission of Champion Power Equipment (CPE).
  • Page 2 FREE 10 YEAR WARRANTY www.championpowerequipment.com/HSB-offer PLUS, GET A FREE T-SHIRT! In exchange for an honest rating and review of your Champion product, we'll give you a FREE T-SHIRT! REGISTRATION REQUIREMENTS - Full name - Address where installed - Phone number...
  • Page 3 – or – Call our Customer Care Team Toll-Free at: 1-877-338-0999 This manual must be used with Champion Power Equipment (CPE) manuals: Installation Manual Transfer Switch Manual * We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.

  • Page 4: Table Of Contents

    TABLE Of CONTENTS 100199 - 8.5-kW HOME STANDBY GENERATOR TABLE Of CONTENTS Operation ........... .. High Altitude ............

  • Page 5: Introduction

    100199 - 8.5-kW HOME STANDBY GENERATOR HOME STANDBY GENERATOR INTRODUCTION Congratulations on your purchase of a Champion Power Equipment This home standby generator is intended exclusively for outdoor (CPE) product. CPE designs, builds, and supports all of our installation. This generator will operate using either liquified products to strict specifications and guidelines.

  • Page 6: Important Safety Instructions

    IMPORTANT SAfETY INSTRUCTIONS 100199 - 8.5-kW HOME STANDBY GENERATOR IMPORTANT SAfETY INSTRUCTIONS DANGER  Carbon Monoxide (CO) is a colorless, odorless, poisonous WARNING  gas. Breathing carbon monoxide will cause nausea, dizziness, Cancer and Reproductive Harm – www.P65Warnings.ca.gov fainting or death.

  • Page 7: Installation Hazards

    Champion dealer for assistance before operating the generator. 4. Turn the engine control module switch to the OFF position. For service or parts assistance, contact your Champion dealer 5. Disconnect the NEGATIVE, NEG or (-) battery cable first, if repairs are needed.

  • Page 8: Electrical Shock Hazards

    IMPORTANT SAfETY INSTRUCTIONS 100199 - 8.5-kW HOME STANDBY GENERATOR Electrical Shock Hazards Burn Hazards WARNING WARNING   Use extreme caution when near the generator while it is DO NOT touch hot surfaces. operating. The generator produces dangerous voltage. ALWAYS avoid contact with hot exhaust components and Avoid contact with bare wires, terminals and connections while gases.

  • Page 9: Safety Symbols

    IMPORTANT SAfETY INSTRUCTIONS 100199 - 8.5-kW HOME STANDBY GENERATOR Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
  • Page 10 IMPORTANT SAfETY INSTRUCTIONS 100199 - 8.5-kW HOME STANDBY GENERATOR SYMBOL MEANING Sever hazard (rotating blade) Crush hazard (top)

  • Page 11: Safety Labels And Hang Tags

    SAfETY LABELS AND HANG TAGS 100199 - 8.5-kW HOME STANDBY GENERATOR SAfETY LABELS AND HANG TAGS WARNING  DO NOT operate the generator if there are missing or badly worn safety labels. Safety labels must be legible to alert personnel of safety hazards.
  • Page 12 (PE/PP mix) This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment.

  • Page 13: Safety Label And Hang Tag Locations

    SAfETY LABELS AND HANG TAGS 100199 - 8.5-kW HOME STANDBY GENERATOR Safety label and Hang Tag locations The safety labels have specific placement and must be replaced if they are unreadable, damaged or missing. A. Serial number location E. Oil hang tag B.

  • Page 14: General Information

    GENERAL INfORMATION 100199 - 8.5-kW HOME STANDBY GENERATOR GENERAL INfORMATION Component Identification - 8.5 kW Generator 1. Exhaust System 9. Engine Control Module 2. Air Inlet 10. Batteries (not included) 3. Fuel Regulator/Wire Connections (behind panel) 11. Engine 4. Main Circuit Breaker 12.

  • Page 15: Component Identification - Engine

    If the exterior fault code indicator light is on, open the enclosure to view the engine control module. Determine what the fault code is and remedy the situation or have the generator serviced by an authorized Service Dealer or contact Champion Customer Service at 1-877-338-0999.
  • Page 16 Funcionar above its preset limit. If this failure occurs, contact an authorized Power / Alimentation Potencia Service Dealer or contact Champion Customer Service at 1-877-338-0999. Low Oil LED Mode Switch The red LED will be lit if the engine oil level has dropped below ATS –...

  • Page 17: Fcc Statement

    GENERAL INfORMATION 100199 - 8.5-kW HOME STANDBY GENERATOR fCC Statement ATS CONTROL MODULE The ATS control module contains the TEST/AUTO/OFF switch and * Applicable in USA only. LEDs that indicate type of power delivery. 1. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: 1a.

  • Page 18: Battery Charger

    GENERAL INfORMATION 100199 - 8.5-kW HOME STANDBY GENERATOR Battery Charger Emission Requirements The LEDs on the battery charger indicate the state of the battery’s This engine-powered generator meets all United States charge level. Battery charger rating 24 Vdc 1.6A. Environmental Protection Agency (EPA) Phase 3 requirements and is approved for use in both the USA and Canada.

  • Page 19: Specifications

    GENERAL INfORMATION 100199 - 8.5-kW HOME STANDBY GENERATOR Specifications Home Standby Generator Maximum continuous power, LPG 8.5 kW Maximum continuous power, NG 7.5 kW Rated voltage 120/240 Amps 70.8/35.4 LPG, 62.5/31.25 NG Harmonic distortion Less than 5% Main line circuit breaker 35.5 amp...

  • Page 20: Fuel System

    GENERAL INfORMATION 100199 - 8.5-kW HOME STANDBY GENERATOR fuel System to starter to ground To ground To starter The engine is fitted with a dual master mixer assembly carburetion system, which allows it to run on either NG or LPG. It has been configured at the factory to run on NG.

  • Page 21: Model And Serial Number

    OPERATION 100199 - 8.5-kW HOME STANDBY GENERATOR OPERATION Model and Serial Number The model and serial number plate is affixed to the generator Before operating the generator, review SAFETY section above the control panel. Have this information if calling for service starting on page 9.

  • Page 22: Maintenance

    MAINTENANCE 100199 - 8.5-kW HOME STANDBY GENERATOR MAINTENANCE Recommended Engine Oil Type Before performing maintenance procedures, review SAFETY 10W-30 section starting on page 9. 5W-30 10W-40 Ensure that the ATS and Engine Switches are in the OFF position before performing any maintenance or cleaning.

  • Page 23: Changing The Engine Oil

    MAINTENANCE 100199 - 8.5-kW HOME STANDBY GENERATOR Changing the Engine Oil Inspect and Clean Engine Air Cleaner 1. Turn the engine control module switch to the OFF position. WARNING  2. Unsnap the clips holding the air cleaner cover in place and Always wear protective glasses or goggles and protective remove the air cleaner cover.

  • Page 24: Battery Maintenance

    ...... NGK BPR7ES or equivalent position. Have a authorized Champion Dealer inspect the generator ......0.022 – 0.028 in. (0.55 – 0.7 mm) and perform any necessary maintenance.

  • Page 25: Storage

    MAINTENANCE 100199 - 8.5-kW HOME STANDBY GENERATOR Storage Return to Service after Storage If the generator is not going to be used for several months and not 1. Make sure the utility power to the transfer switch is off. exercised every 7 days, it should be prepared for storage.

  • Page 26: Troubleshooting Hsb

    TROUBLESHOOTING HSB 100199 - 8.5-kW HOME STANDBY GENERATOR TROUBLESHOOTING HSB Engine will not crank/turn over HSB set in “OFF” mode. Place the HSB controllers in the AUTO position. Connect the batteries according to owner’s manual, clean and tighten Battery not connected or loose, corroded posts or wires the battery connections Battery(s) not charged or low charge.
  • Page 27 This will reset fault LED, however if a fault code(s) re-occurs it must be addressed. BATTERY(S) NO OR LOW LEVEL CHARGED, BATTERY(S) DEAD, NEEDS REPLACEMENT, THE EXERCISE TIME MUST BE RESET ONCE THE BATTERY(S) HAVE BEEN DISCONNECTED. * *Contact Champion Power Equipment, Technical Service toll free 1-877-338-0999, tech@championpowerequipment.com or your nearest Champion dealer. www.championpowerequipment.com...

  • Page 28: Additional Information

    ADDITIONAL INfORMATION 100199 - 8.5-kW HOME STANDBY GENERATOR ADDITIONAL INfORMATION Customer familiarization Summary It’s important to educate the home owner on proper maintenance, Identify the basic needs operation and service call procedures. A properly educated home It is very important to understand what items the home owner owner can reduce unnecessary service trips and phone calls.

  • Page 29: Hsb, Ats Model & Serial Reference Ats Back-Up Circuits

    ADDITIONAL INfORMATION 100199 - 8.5-kW HOME STANDBY GENERATOR HSB, ATS Model & Serial Reference ATS Back-up Circuits HSB Model Number HSB Serial Number Fuel Type ATS Model Number ATS Serial Number ATS circuits powered Date Installed Dealer/Installer Address Phone Cell...

  • Page 30: Maintenance And Service Record

    Genuine Champion parts must be used to ensure warranty coverage. Date Hour Meter Service Preformed Record the name, address and phone number of your authorized Champion dealer...
  • Page 31 THIS WARRANTY SHALL NOT APPLY TO THE and testing by Champion Power Equipment or an Authorized FOLLOWING: Champion Home Standby Dealer is found to be defective under – Original installation or start-up costs normal use and service, in accordance with the Warranty Schedule set forth below.
  • Page 32 THE REPAIR OR REPLACEMENT OF PART(S) AS STATED ABOVE. IN NO EVENT SHALL CHAMPION POWER EQUIPMENT BE LIABLE FOR ANY INCIDENTAL, OR CONSEQUENTIAL DAMAGES, EVEN IF SUCH DAMAGES ARE A DIRECT RESULT OF CHAMPION POWER EQUIPMENT’S NEGLIGENCE. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations may not apply to purchaser/owner.
  • Page 33 AND THE UNITED STATES ENVIRONMENT PROTECTION AGENCY (U.S. EPA) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The US EPA AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2023 small off-road engine (SORE) and engine powered equipment.
  • Page 34 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1997 and later model year small off-road engines (SORE). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
  • Page 35 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.

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