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Champion 100592 Operator's Manual

6250w dual fuel generator
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OPERATOR'S MANUAL
MODEL #100592
V
6250W DUAL FUEL GENERATOR
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
CARBON MONOXIDE AUTO-SHUTOFF
or visit championpowerequipment.com
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
Covered by one or more of the following U.S. Patent Numbers: 10,862,414 and other U.S. and foreign patents pending.
REV 20210922
Champion Power Equipment, Inc., Santa Fe Springs, CA USA

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  • Page 1 Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice. Covered by one or more of the following U.S. Patent Numbers: 10,862,414 and other U.S. and foreign patents pending. REV 20210922 Champion Power Equipment, Inc., Santa Fe Springs, CA USA...

  • Page 2: Table Of Contents

    100592 - 6250W DUAL FUEL GENERATOR TAbLE OF CONTENTS TAbLE OF CONTENTS Maintenance ..........Cleaning the Generator .......... Introduction ........... Changing the Engine Oil .........

  • Page 3: Introduction

    INTRODUCTION INTRODUCTION SAFETY DEFINITIONS Congratulations on your purchase of a Champion Power Equipment The purpose of safety symbols is to attract your attention to (CPE) product. CPE designs, builds, and supports all of our possible dangers. The safety symbols, and their explanations, products to strict specifications and guidelines.

  • Page 4: Important Safety Instructions

    DO NOT use electrical cords that are worn, damaged or frayed. recreational vehicle. Use only Champion electrical cords for proper application. DO NOT allow exhaust fumes to enter a confined area through DO NOT operate generator in wet weather.
  • Page 5 100592 - 6250W DUAL FUEL GENERATOR IMPORTANT SAFETY INSTRUCTIONS WARNING CAUTION   Spark from removed spark plug wire can result in fire or Start the generator and allow the engine to stabilize before electrical shock. connecting electrical loads. Connect electrical equipment in the off position, and then turn When servicing the generator: them on for operation.

  • Page 6: Fuel Safety

    100592 - 6250W DUAL FUEL GENERATOR IMPORTANT SAFETY INSTRUCTIONS Fuel Safety When adding or removing gasoline: DO NOT light or smoke cigarettes. DANGER  Turn the generator off and let it cool for at least two minutes before removing the gasoline cap. Loosen the cap slowly to relieve GASOLINE, GASOLINE VAPORS AND PROPANE (LPG) ARE pressure in the tank.

  • Page 7: Safety Labels

    APAGADO AUTOMÁTICO – USTED DEBE: shutoff This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for ARRÊT AUTOMATIQUE – VOUS DEVEZ : outside parties without the explicit consent of Champion Power Equipment.

  • Page 8: Safety Symbols

    100592 - 6250W DUAL FUEL GENERATOR IMPORTANT SAFETY INSTRUCTIONS Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 9: Operation Symbols

    100592 - 6250W DUAL FUEL GENERATOR IMPORTANT SAFETY INSTRUCTIONS Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 10: Quickstart Label Symbols

    100592 - 6250W DUAL FUEL GENERATOR IMPORTANT SAFETY INSTRUCTIONS Quickstart Label Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 11: Controls And Features

    100592 - 6250W DUAL FUEL GENERATOR CONTROLS AND FEATURES CONTROLS AND FEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1. Gasoline Level 7.

  • Page 12: Control Panel

    100592 - 6250W DUAL FUEL GENERATOR CONTROLS AND FEATURES Control Panel Fuel Select Dial 1. LPG Inlet – Used to connect LPG fuel source to generator. 2. Intelligauge with CO Shield – Four mode digital meter for ® displaying voltage, frequency, session run time, total run time.

  • Page 13: Intelligauge With Co Shield

    100592 - 6250W DUAL FUEL GENERATOR CONTROLS AND FEATURES Intelligauge with CO Shield ® Four mode digital meter for displaying voltage, frequency, session run time, total run time. Mutli-colored LED indicates CO shutoff or fault. MODE DESCRIPTION Output voltage of the generator.

  • Page 14: Parts Included

    100592 - 6250W DUAL FUEL GENERATOR CONTROLS AND FEATURES Parts Included Accessories Oil Funnel ..................1 6.5 ft. (2 m) LPG Hose with Regulator ........1 Engine Oil ........

  • Page 15: Assembly

    100592 - 6250W DUAL FUEL GENERATOR ASSEMbLY ASSEMbLY Install the Support Leg 1. Attach the support leg (E) to the generator frame with flange Your generator requires some assembly. This unit ships from our bolts (F) and flange lock nuts (G).

  • Page 16: Add Fuel: Gasoline

    100592 - 6250W DUAL FUEL GENERATOR ASSEMbLY 3. Using a funnel, add up to 37.2 fl. oz. (1100 ml) of oil NOTICE  (included) and replace oil fill cap/dipstick. DO NOT OVERFILL. Synthetic oil may be used after the 5 hour initial break-in period.

  • Page 17: Add Fuel: Propane (Lpg)

    100592 - 6250W DUAL FUEL GENERATOR ASSEMbLY 4. Connect the other end of the LPG hose to the LPG cylinder WARNING  valve and hand tighten. Pouring gasoline too fast through the fuel screen may result in gasoline splashing over the generator and operator while filling.

  • Page 18: Grounding

    C: Deleted “25 ft./7 m” Neutral Bonded to Frame* This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment.

  • Page 19: Generator Location

    100592 - 6250W DUAL FUEL GENERATOR OPERATION Generator Location Move the generator to an open, outdoor area and point the exhaust away from people and buildings. Once relocated to a safe NEVER operate the generator inside any building, including area, the generator can be restarted, and the proper electrical garages, basements, crawlspaces and sheds, enclosure or connections made.

  • Page 20: Surge Protection

    100592 - 6250W DUAL FUEL GENERATOR OPERATION Surge Protection 6. Pull the starter cord slowly until resistance is felt and then pull rapidly. Electronic devices, including computers and many programmable appliances use components that are designed to operate within a narrow voltage range and may be affected by momentary voltage fluctuations.

  • Page 21: Starting The Engine: Propane (Lpg)

    100592 - 6250W DUAL FUEL GENERATOR OPERATION 7. PULL-TO-PRIME: Pull the recoil cord slowly 3-5 times. NOTICE  If the engine starts but does not run make certain that the generator is on a flat, level surface. The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold.

  • Page 22: Connecting Electrical Loads

    100592 - 6250W DUAL FUEL GENERATOR OPERATION NOTICE WARNING   If the engine starts but does not run make certain that the Always remember to plug your appliances directly into the generator is on a flat, level surface. The engine is equipped...

  • Page 23: Gfci

    100592 - 6250W DUAL FUEL GENERATOR OPERATION 3. Plug in and turn on the first item. It is best to attach the item NOTICE  with the largest load first. In any electrical application, some current will flow through 4. Allow the engine to stabilize.

  • Page 24: Moving The Generator

    100592 - 6250W DUAL FUEL GENERATOR OPERATION 4. If operating on LPG, close valve on LPG cylinder. Operation at High Altitude NOTICE  The density of air at high altitudes is lower than at sea level. If the engine will not be used for a period of two (2) weeks or...

  • Page 25: Maintenance

    100592 - 6250W DUAL FUEL GENERATOR MAINTENANCE MAINTENANCE Changing the Engine Oil Change oil when the engine is warm. Refer to the oil specification Make certain that the generator is kept clean and stored properly. to select the proper grade for your operating environment.

  • Page 26: Cleaning The Air Filter

    100592 - 6250W DUAL FUEL GENERATOR MAINTENANCE 4. Make certain the spark plug gap is 0.028-0.031 in. (0.7-0.8 mm). SPARK PLUG GAP * See your model’s parts list for specified type of spark arrestor. 5. Replace the spark arrestor if it is damaged.

  • Page 27: Maintenance Schedule

    100592 - 6250W DUAL FUEL GENERATOR STORAGE STORAGE Maintenance Schedule Follow the service intervals indicated in the following maintenance DANGER  schedule. Service your generator more frequently when operating in adverse Gasoline vapors are highly flammable and extremely explosive. conditions.

  • Page 28: Long Term Storage (Over 1 Year)

    100592 - 6250W DUAL FUEL GENERATOR STORAGE 5. Option 1: Drain Gasoline from Carburetor 4. When gasoline stops flowing from the carburetor, replace and tighten the carburetor drain bolt and be sure to properly 5a. Turn the fuel select dial to the “ENGINE STOP” position dispose of the drained gasoline according to local regulations and allow generator to cool completely before continuing.

  • Page 29: Specifications

    100592 - 6250W DUAL FUEL GENERATOR SPECIFICATIONS Oil Specifications SPECIFICATIONS DO NOT OVERFILL. Generator Specifications Type ..........*See chart below Capacity ........

  • Page 30: Troubleshooting

    100592 - 6250W DUAL FUEL GENERATOR TROUbLESHOOTING TROUbLESHOOTING Problem Cause Solution No fuel. Add fuel. Faulty spark plug. Clean and adjust spark plug or replace. Fill crankcase to the proper level. Low oil level. Place generator on a flat, level surface.
  • Page 31 100592 - 6250W DUAL FUEL GENERATOR TROUbLESHOOTING Problem Cause Solution Move generator to an open, outdoor area. Point exhaust away from people and buildings. Move to fresh air and get medical help if sick, dizzy, or weak. Make sure there are no objects creating obstructions within 5 feet of the generator.
  • Page 32 100592 - 6250W DUAL FUEL GENERATOR TROUbLESHOOTING Problem Cause Solution Engine governor defective. Contact the help line. Dirty fuel valve. Clean the fuel valve. Engine hunts or falters. Carburetor is dirty and running lean. Contact the help line. Move choke until it stops under RUN position or Choke in wrong position.

  • Page 33: Warranty

    To complete registration you will need to include a copy of the – Problems caused by parts that are not original Champion purchase receipt as proof of original purchase. Proof of purchase is Power Equipment parts.
  • Page 34 THE UNITED STATES ENVIRONMENTAL PROTECTION AGENCY (U.S. EPA) AND THE CALIFORNIA AIR RESOURCES BOARD (CARB) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emissions regulations.
  • Page 35 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
  • Page 36 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.

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