Champion 100199 Operator's Manual
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Champion 100199 Operator's Manual

Home standby generator 8.5 kw
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See also: Operator's Manual , Installation Manual
REV 100199-20150409

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Summary of Contents for Champion 100199

  • Page 1 REV 100199-20150409...

  • Page 2: California Proposition 65 Warning

    – or – Call our Customer Care Team Toll-Free at: 1-877-338-0999 This manual must be used with Champion Power Equipment (CPE) manuals: Installation Manual, Part No. 101049 Transfer Switch Manual, Part No. 101111 It is also recommended to refer to the reference materials list on page 16 of the Installation Manual.

  • Page 3: Table Of Contents

    Specifications ......18 TROUBLESHOOTING ..... . . 35 © 2015 Champion Power Equipment Part No. 101048...

  • Page 4: Introduction

    Model 100199 INTRODUCTION Congratulations on your purchase of a Champion Power Equipment (CPE) home standby generator. This generator is designed and engineered in the USA to exacting standards of the North American market. This engine-powered generator meets all Environmental Protection Agency (EPA) Phase 3 requirements and is approved by as tested to UL2200 and CSA22.2 No.

  • Page 5: Safety

    Asphyxiation hazard OTE: Indicates a procedure, practice or condition that should be followed in order for the generator to function in the manner intended. Electrical shock hazard Entanglement hazard Fire hazard © 2015 Champion Power Equipment Part No. 101048...

  • Page 6: Installation Hazards

    Model 100199 SAFETY INSTALLATION HAZARDS Explosion hazard WARNING Have only a qualified electrician or installation technician who is familiar with applicable codes, Burn hazard standards and regulations install and service the generator. ALWAYS comply with local, state and national electrical and building codes when installing the generator.

  • Page 7: Before Starting

    Their effects on vision NEVER climb or step on any part or and judgment make operating a components of the generator. Doing generator dangerous. so may result in injury and cause leaking fuel and exhaust. © 2015 Champion Power Equipment Part No. 101048...

  • Page 8: Accidental Starting

    Model 100199 SAFETY ACCIDENTAL STARTING CARBON MONOXIDE HAZARDS WARNING DANGER ALWAYS prevent the generator from Generator exhaust contains carbon starting while the covers are open. monoxide, a colorless, odorless, The generator may crank and start poisonous gas. Breathing carbon at any time without notice. Follow...

  • Page 9: Electrical Shock Hazards

    If the victim is unconscious, apply first aid and call 911 immediately. © 2015 Champion Power Equipment Part No. 101048...

  • Page 10: Burn Hazards

    Model 100199 SAFETY BURN HAZARDS WARNING WARNING Batteries contain sulfuric acid and generate explosive mixtures of hydrogen and oxygen gases. Keep ALWAYS allow hot surfaces to cool to any device that may cause sparks the touch. Running engines produce or flames away from the battery to heat.

  • Page 11: Safety, Serial/Model, Nameplate Label Locations

    Model 100199 SAFETY SAFETY, SERIAL/MODEL, NAMEPLATE LABEL LOCATIONS The safety labels have specific placement and must be replaced if they are unreadable, damaged or missing. A) Serial number location B) Nameplate © 2015 Champion Power Equipment Part No. 101048...

  • Page 12: Safety Labels On Unit

    Model 100199 SAFETY SAFETY LABELS ON UNIT Poisonous Gas Hazard Generator exhaust Fire Hazard ALWAYS keep the surrounding contains carbon monoxide. Breathing carbon Burn Hazard DO NOT Burn Hazard DO NOT touch hot area near generator clean and free of debris monoxide will cause nausea, dizziness, and and/or dry vegetation.

  • Page 13: General Information

    Exercise Switch Air Inlet ATS Control Module Fuel Regulator/Wire Engine Control Module Connections (behind panel) 10. Batteries (not included) Main Circuit Breaker 11. Engine Hour Meter 12. Alternator Exterior Fault Code Indicator Light © 2015 Champion Power Equipment Part No. 101048...

  • Page 14: Component Identification - Engine

    Model 100199 GENERAL INFORMATION COMPONENT IDENTIFICATION – CONTROL PANEL ENGINE MAIN CIRCUIT BREAKER The 35.5-amp main circuit breaker protects the generator from circuit overload. The main circuit breaker controls total output of the generator. (Figure 3) MAIN CIRCUIT BREAKER DISJONCTEUR PRINCIPAL...

  • Page 15: Set Exercise Time

    Determine what the fault code occur unless the utility power is lost. is and remedy the situation or have the generator serviced by an authorized Service Dealer or contact Champion Customer Service EXERCISER LED at 1-877-338-0999.

  • Page 16: Ats Control Module

    Appliances connected to the generator circuit could be damaged from high generator output if the engine is allowed to operate above its preset limit. If this failure occurs, contact an authorized Service Dealer or contact Champion Customer Service at 1-877-338-0999. HIGH ENGINE TEMP LED...

  • Page 17: Battery Charger

    When LED light is on, the charger is Large Bar operating above 50% capacity. When lit, it indicates a problem with NO CHARGE the battery or battery charger. See TROUBLESHOOTING on page 35. © 2015 Champion Power Equipment Part No. 101048...

  • Page 18: Specifications

    Model 100199 GENERAL INFORMATION SPECIFICATIONS Home standby generator Maximum continuous power, LPG 8.5 kW Maximum continuous power, NG 7.5 kW Rated voltage 120/240 Amps 70.8/35.4 LPG, 62.5/31.25 NG Harmonic distortion Less than 5% Main line circuit breaker 35.5 amp Phase...

  • Page 19: Fuel System

    BATTERY REQUIREMENTS The model and serial number plate is affixed to the generator Champion requires two (2) 12 volt batteries with a minimum of above the control panel. Have this information if calling for 18 Ah with a minimum of 270 CCA each. [battery size: 6-7/8 service or ordering parts.

  • Page 20: Operation

    Model 100199 OPERATION PRE-START CHECKLIST Before operating the generator, review SAFETY section starting on page 5. To make sure the generator is ready for proper operation, the following items should be checked: ENCLOSURE AND ACCESS Fuel valve is in the ON position...

  • Page 21: Maintenance

    * Monthly or 24 hours of continuous operation ** Service sooner if operating in high ambient temperatures or a dusty and dirty environment. *** Maintenance should be performed by your service dealer. © 2015 Champion Power Equipment Part No. 101048...

  • Page 22: Changing The Engine Oil Level

    Model 100199 MAINTENANCE Turn the engine control module switch to the OFF position. NOTICE NOTICE DO NOT overfill the engine with engine oil. Damage to the engine may occur. Always be environmentally responsible. Consult the local authorities or reclamations facility for proper disposal of Remove the dipstick.

  • Page 23: Inspect And Clean Engine Air Cleaner

    Turn the engine control module switch to its prior position. Install the cover and snap the clips in place. 10. Turn the ATS to the AUTO position. Turn the engine control module switch to its prior position. © 2015 Champion Power Equipment Part No. 101048...

  • Page 24: Battery Maintenance

    Turn engine control module and ATS control module to the OFF position. Have a authorized Champion Dealer inspect the generator and perform any necessary maintenance. Part No. 101048...

  • Page 25: Return To Service After Storage

    LEDs on the ATS module should be lit. 13. Turn the engine control module switch to the ATS position. 14. Set the exercise time. See EXERCISE SWITCH on pages 14 and 15. © 2015 Champion Power Equipment Part No. 101048...

  • Page 26: Engine Parts Diagram

    Model 100199 MAINTENANCE ENGINE PARTS Part No. 101048...

  • Page 27: Engine Parts List

    Fuel Guide Assembly 2.06.013 Clamp, Ø13.5 × b10 45.030200.00 Support 47.041000.02 Camshaft 47.040004.00 Lifter, Valve 47.040002.00 Valve, Intake 47.040006.00 Valve, Exhaust 46.040005.00 Push Rod 45.040015.00 Retainer, Valve Spring 45.040017.00 Oil Seal, Valve © 2015 Champion Power Equipment Part No. 101048...

  • Page 28: Enclosure And Assemblies Diagram

    Model 100199 MAINTENANCE ENCLOSURE AND ASSEMBLIES Part No. 101048...

  • Page 29: Enclosure And Assemblies Parts List

    Muffler Cover, Back, Silk Grey 161.201800.00 Plastic Pallet, PP 161.200021.15 Foams, Muffler Cover, Back 1.6182.08 Nut, M8 Acoustic Panel, Muffler Cover, Battery Jump Wire, 225 mm, 161.200021.14 5.1900.074 side 6AWG Acoustic Panel, Muffler Cover, 161.200021.06 © 2015 Champion Power Equipment Part No. 101048...

  • Page 30: Alternator And Exhaust System Diagram

    Model 100199 MAINTENANCE ALTERNATOR AND EXHAUST SYSTEM Part No. 101048...

  • Page 31: Alternator And Exhaust System Parts List

    Lock Nut M10, Flange, Metal 1.7244.10 Lock Washer, Ø10 1.6170.10 Nut, M10 2.03.050 Washer, Ø25 X Ø10.2 X 2.7 1.5789.0608 Flange bolt, M6 X 8 161.190019.00 Flange Plate, Fan 161.080009.01.2 Air Guide, Muffler Pipe, Front © 2015 Champion Power Equipment Part No. 101048...

  • Page 32: Control Panel Diagram

    Model 100199 MAINTENANCE CONTROL PANEL Part No. 101048...

  • Page 33: Control Panel Parts List

    Relay Module, Engine 5.1320.017 Plastic Conduit, CSA, 50mm 2.08.068 Flange Bolt, M5X13 100199.21.10.V1.1 Wire Assembly 161.200020.00 Grille 161.230003.00 Label, Panel,100199 2.02.030 Cage Nut M5 161.230004.00 Label, Nameplate 161.200005.00.24 Firewall, Right, Silk Grey © 2015 Champion Power Equipment Part No. 101048...

  • Page 34: Wiring Diagram

    Model 100199 MAINTENANCE WIRING DIAGRAM Part No. 101048...

  • Page 35: Troubleshooting

    Main circuit Turn breaker to on. breaker is off Transfer switch Turn transfer turned off switch on. Champion Power Equipment Toll-free: 1-877-338-0999 Mon-Fri 8:30 AM – 5:00 PM (PST/PDT) © 2015 Champion Power Equipment Part No. 101048...
  • Page 36 United States Environment Protection Agency (U.S. EPA) and Environment Canada (EC) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with U.S. EPA and EC emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The US EPA, EC AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2015 small off-road engine and engine powered equipment.
  • Page 37 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1997 and later model year small off-road engines. The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
  • Page 38 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.
  • Page 40 Champion Power Equipment 12039 Smith Ave. Santa Fe Springs, CA 90670 USA Made in China...

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