Champion 100320 Operator's Manual
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Champion 100320 Operator's Manual

6500w dual fuel generator
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OPERATOR'S MANUAL
MODEL #100320
6500W DUAL FUEL GENERATOR
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
or visit championpowerequipment.com
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
Covered by one or more of the following U.S. Patent Numbers: 9,435,273, D710,802, and other U.S. and foreign patents pending.
Made in China - REV 20200327
Champion Power Equipment, Inc., Santa Fe Springs, CA USA

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  • Page 1 Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice. Covered by one or more of the following U.S. Patent Numbers: 9,435,273, D710,802, and other U.S. and foreign patents pending. Made in China - REV 20200327 Champion Power Equipment, Inc., Santa Fe Springs, CA USA...
  • Page 2 AN IMPORTANT MESSAGE ABOUT TEMPERATURE: Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods.

  • Page 3: Table Of Contents

    100320 8125 Starting watts/6500 Running watts (Gas) 7325 Starting watts/5850 Running watts (LPG) Manual start DUAL FUEL GENERATOR TABLE OF CONTENTS Introduction ......1 Maintenance and Storage .

  • Page 4: Introduction

    Congratulations on your purchase of a Champion Power Equipment product. Champion Power Equipment and Champion Engine Technology designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service.

  • Page 5: Manual Conventions

    100320 ENGLISH MANUAL CONvENTIONS This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death.

  • Page 6: Safety Rules

    100320 ENGLISH SAFETy RULES WARNING DANGER Generator produces powerful voltage. Read this manual thoroughly before operating your generator. Failure to follow instructions could result DO NOT touch bare wires or receptacles. in serious injury or death. DO NOT use electrical cords that are worn, damaged or frayed.
  • Page 7 100320 ENGLISH SAFETy RULES WARNING CAUTION Rapid retraction of the starter cord will pull hand and Improper treatment or use of the generator can arm towards the engine faster than you can let go. damage it, shorten its life and void your warranty.

  • Page 8: Fuel Safety

    100320 ENGLISH SAFETy RULES Fuel Safety When adding or removing gas: Turn the generator off and let it cool for at least two DANGER minutes before removing the fuel cap. Loosen the cap slowly to relieve pressure in the tank.

  • Page 9: Safety Label Locations

    PRECAUCIÓN MISE EN GARDE This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment. A transfer switch MUST be used Es OBLIGATORIO usar un interruptor de Le commutateur de transfert DOIT être...

  • Page 10: Controls And Features

    100320 ENGLISH CONTROLS AND FEATURES Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator Gas fuel tank – 6 gal. (22.9 L) capacity fuel tank.

  • Page 11: Power Panel

    100320 ENGLISH CONTROLS AND FEATURES Power Panel Fuel selector switch – Used to select and turn on to generator. gas or LPG fuel source. 120/240 volt AC, 30 Amp twist-lock receptacle Engine switch – Used to start or stop the (NEMA L14-30R) –...

  • Page 12: Parts Included

    ENGLISH CONTROLS AND FEATURES Parts Included Your 100320 dual fuel generator ships with the following parts: Wheel kit – 8 in. (20.3 cm) wheel ....2 –...

  • Page 13: Assembly

    100320 ENGLISH ASSEMBLy Install the Support Leg Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced 1. Attach the support leg to the generator frame with with fuel and oil before operation.

  • Page 14: Add Engine Oil

    100320 ENGLISH ASSEMBLy Add Engine Oil Add engine oil cont’d. CAUTION NOTE Check oil often during the break-in period. Refer to the DO NOT attempt to crank or start the engine before Maintenance section for recommended service intervals. it has been properly filled with the recommended type and amount of oil.

  • Page 15: Add Fuel (Gas)

    100320 ENGLISH ASSEMBLy Add Fuel (gas) Add fuel (gas) cont’d. 1. Use clean, fresh, regular unleaded fuel with a WARNING minimum octane rating of 85 and an ethanol content of less than 10% by volume. Pouring fuel too fast through the fuel screen may 2.

  • Page 16: Connecting Liquid Petroleum Gars (Lpg) Cylinder

    100320 ENGLISH ASSEMBLy Connecting Liquid Petroleum Gas (LPG) cylinder Connecting LPG cylinder cont’d. 1. Make sure the fuel valve on the generator is in the CAUTION off position. 2. Attach the LPG hose (included) to the LPG hose Do not allow children to tamper or play with the connector on the side of the generator and tighten cylinder or hose connections.

  • Page 17: Operation

    100320 ENGLISH OPERATION Generator Location Grounding NEVER operate the generator inside any building, The generator system ground connects the frame to the including garages, basements, crawlspaces and sheds, ground terminals on the power panel. The system ground is enclosure or compartment, including the generator connected to the AC neutral wire.

  • Page 18: Fuel Selector Switch

    100320 ENGLISH OPERATION Starting the engine in ambient > 15°C (59°F) Fuel Selector Switch The fuel selector switch on the front panel of the generator is designed specifically to choose between the 1. Make certain the generator is on a flat, level surface.

  • Page 19: Lpg

    100320 ENGLISH OPERATION Connecting Electrical Loads Starting the engine cont’d. 1. Let the engine stabilize and warm up for a few minutes after starting 1. Make certain the generator is on a flat, level surface. 2. Plug in and turn on the desired 120 or 240 Volt AC 2.

  • Page 20: Do Not Overload Generator

    100320 ENGLISH OPERATION Do Not Overload Generator NOTE Capacity Observing frost on LPG containers and regulators Follow these simple steps to calculate the running and is common during operation and normally is not starting watts necessary for your purposes. an indication of a problem. As LPG vaporizes and 1.

  • Page 21: Stopping The Engine

    To alleviate high altitude issues other than the natural Important: Always ensure that the fuel valve and the engine switch are in the “OFF” position when the power loss, Champion Power Equipment can provide a generator is not in use. high altitude carburetor main jet. The alternative main jet and installation instructions can be obtained by contacting Customer Support.

  • Page 22: Maintenance And Storage

    100320 ENGLISH MAINTENANCE AND STORAGE The owner/operator is responsible for all periodic Oil Cont’d. maintenance. NOTE WARNING Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. Never operate a damaged or defective generator.

  • Page 23: Spark Arrester

    1. Allow the engine to cool completely before servicing Contact our helpline at 1-877-338-0999 to locate the the spark arrester. nearest Champion Power Equipment certified service 2. Remove the three screws holding the cover plate dealer for your generator or engine maintenance needs.

  • Page 24: Storage

    100320 ENGLISH MAINTENANCE AND STORAGE Storage DANGER The generator should be started at least once every 14 days and allowed to run for at least 20 minutes. Generator exhaust contains odorless and colorless For longer term storage, please follow these guidelines.

  • Page 25: Specifications

    An Important Message About Temperature – Model ......100320 Your Champion Power Equipment product is designed –...

  • Page 26: Parts Diagram

    100320 ENGLISH SPECIFICATIONS Parts Diagram...

  • Page 27: Parts List

    100320 ENGLISH Parts List Part Number Description Part Number Description 2.06.006 Clamp Ø7 x Ø1 152.200800.09.2 Decorative Plate 152.070031.00 Jacket, LPG Hose 24.070030.00 Hole, Breather Tube 65268.0.5.2 Frame, 690 x 556 x 580 2.05.001 Clamp Ø8.7 x b6.5 1.6177.1.10 Lock Nut M10, Flange 152.070014.06...

  • Page 28: Engine Parts Diagram

    100320 ENGLISH SPECIFICATIONS Engine Parts Diagram...

  • Page 29: Engine Parts List

    100320 ENGLISH Part Number Description Part Number Description 21.061300.00 Handle, Recoil, Soft 2.15.002(F6RTC) Spark Plug F6RTC 1.5789.0608 Flange Bolt M6 x 8 2.08.014 Flange Bolt M10 x 80 46.020002.00 Gasket, Cylinder Head Cover 46.061100.00.2 Cover, Recoil Starter, Black 46.021000.00 Cover, Cylinder Head 45.060005.00...

  • Page 30: Wiring Diagram

    100320 ENGLISH SPECIFICATIONS Wiring Diagram...

  • Page 31: Troubleshooting

    100320 ENGLISH TROUBLESHOOTING Problem Cause Solution Generator will not start No fuel Add fuel Faulty spark plug Replace spark plug Unit loaded during start up Remove load from unit Generator will not start; Low oil level Fill crankcase to the proper level...
  • Page 32 To complete registration you will need to include a copy of the – Problems caused by parts that are not original Champion purchase receipt as proof of original purchase. Proof of purchase Power Equipment parts.
  • Page 33 AND THE UNITED STATES ENVIRONMENT PROTECTION AGENCY (U.S. EPA) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The US EPA AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2020 small off-road engine (SORE) and engine powered equipment.
  • Page 34 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1997 and later model year small off-road engines (SORE). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
  • Page 35 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.

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