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OPERATOR'S MANUAL
MODEL #100892
4500W OPEN FRAME INvERTER
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
or visit championpowerequipment.com
SAvE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
PGMA G300-2015 Compliant.
This product meets the requirements of the PGMA (Portable Generator Manufacturers' Association) standard ANSI/PGMA G300-2015 (Safety and Performance of
Portable Generators).
Made in China - REV 20200518
Champion Power Equipment, Inc., Santa Fe Springs, CA USA
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Summary of Contents for Champion 100892
- Page 1 Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice. PGMA G300-2015 Compliant. This product meets the requirements of the PGMA (Portable Generator Manufacturers’ Association) standard ANSI/PGMA G300-2015 (Safety and Performance of Portable Generators). Made in China - REV 20200518 Champion Power Equipment, Inc., Santa Fe Springs, CA USA...
- Page 2 CARBON MONOXIDE SAFETY: THE BIG PICTURE As the only safe way to use a portable generator, taking your generator outside is absolutely mandatory to keep your family safe from carbon monoxide. But there’s even more you can do. By educating yourself about all carbon monoxide risks, you’ll be better prepared to protect your family from this colorless, oderless threat.
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Page 3: Table Of Contents
TAbLE OF CONTENTS 100892 - 4500W OPEN FRAME INvERTER TAbLE OF CONTENTS Maintenance ..........Cleaning the Generator .......... Introduction ........... Changing the Engine Oil ......... -
Page 4: Introduction
100892 - 4500W OPEN FRAME INvERTER INTRODUCTION SAFETY DEFINITIONS Congratulations on your purchase of a Champion Power Equipment The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines. -
Page 5: Important Safety Instructions
DO NOT use electrical cords that are worn, damaged or frayed. recreational vehicle. Use only Champion electrical cords for proper application. DO NOT allow exhaust fumes to enter a confined area through DO NOT operate generator in wet weather. - Page 6 IMPORTANT SAFETY INSTRUCTIONS 100892 - 4500W OPEN FRAME INvERTER WARNING CAUTION Spark from removed spark plug wire can result in fire or Start the generator and allow the engine to stabilize before electrical shock. connecting electrical loads. Connect electrical equipment in the off position, and then turn When servicing the generator: them on for operation.
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Page 7: Fuel Safety
IMPORTANT SAFETY INSTRUCTIONS 100892 - 4500W OPEN FRAME INvERTER Fuel Safety When operating the generator: – DO NOT move or tip the generator during operation. DANGER – DO NOT tip the generator or allow fuel or oil to spill. -
Page 8: Safety And Dataplate Labels
---Update mark color form 185 to 485 This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment. -
Page 9: Safety Symbols
IMPORTANT SAFETY INSTRUCTIONS 100892 - 4500W OPEN FRAME INvERTER Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. -
Page 10: Operation Symbols
IMPORTANT SAFETY INSTRUCTIONS 100892 - 4500W OPEN FRAME INvERTER Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. -
Page 11: Quickstart Label Symbols
2mm safe margin; to be printed on white substrate This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for 1. Check oil level. -
Page 12: Controls And Features
CONTROLS AND FEATURES 100892 - 4500W OPEN FRAME INvERTER CONTROLS AND FEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1. Fuel Valve – Used to turn fuel supply on and off to engine. -
Page 13: Control Panel
CONTROLS AND FEATURES 100892 - 4500W OPEN FRAME INvERTER Control Panel 1. Economy Mode Switch – Enables/disables automatic idle RECEPTACLES control. 12V DC, 8A (Automotive) 2. Low Oil Warning Indicator Light – When ON, engine will May be used to supply electrical power for shut down and not run. -
Page 14: Intelligauge
CONTROLS AND FEATURES 100892 - 4500W OPEN FRAME INvERTER Intelligauge Three mode digital meter for displaying frequency (hertz), voltage, and total run time. The LCD displays each mode for several seconds and then automatically cycles through. MODE DESCRIPTION Output frequency in hertz. -
Page 15: Fcc Statement
CONTROLS AND FEATURES 100892 - 4500W OPEN FRAME INvERTER FCC Statement Parts Included 1. This device complies with Part 15 of the FCC Rules. Operation Accessories is subject to the following two conditions: Battery Charging Cables ........... 1a. This device may not cause harmful interference. -
Page 16: Assembly
ASSEMbLY 100892 - 4500W OPEN FRAME INvERTER ASSEMbLY Add Engine Oil Your generator requires some assembly. This unit ships from our CAUTION factory without oil. It must be properly serviced with fuel and oil before operation. DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. -
Page 17: Add Fuel
ASSEMbLY 100892 - 4500W OPEN FRAME INvERTER Add Fuel 4. Check engine oil level at every use and add as needed. Use clean, fresh, regular unleaded gasoline with a minimum octane rating of 87 and an ethanol content of 10% or less by volume. -
Page 18: Grounding
OPERATION 100892 - 4500W OPEN FRAME INvERTER Neutral Bonded to Frame* NOTICE – Neutral circuit IS electrically connected to the frame/ground of The generator engine works well with 10% or less ethanol the generator. blend gasoline. When using ethanol-gasoline blends there are –... -
Page 19: Surge Protection
OPERATION 100892 - 4500W OPEN FRAME INvERTER Surge Protection Electronic devices, including computers and many programmable appliances use components that are designed to operate within a narrow voltage range and may be affected by momentary voltage fluctuations. While there is no way to prevent voltage fluctuations, you can take steps to protect sensitive electronic equipment. -
Page 20: Connecting Electrical Loads
OPERATION 100892 - 4500W OPEN FRAME INvERTER 3. Identify the highest starting wattage of all devices identified NOTICE in step 1. Add this number to the number calculated in step 2. Starting wattage is the surge of power needed to start some If the engine starts but does not continue to run make certain electric driven equipment. -
Page 21: 12V Dc Automotive Style Outlet
100892 - 4500W OPEN FRAME INvERTER Parallel Operation CAUTION The Champion model 100892 is parallel ready and can be For periods of high electrical load or momentary fluctuations, operated in parallel with another Champion unit to increase the the Eco Mode should be off. -
Page 22: Moving The Generator
MAINTENANCE 100892 - 4500W OPEN FRAME INvERTER In order to select the correct high altitude main jet it is necessary NOTICE to identify the carburetor model. For this purpose, a code is stamped on the side of the carburetor. Select the correct high... -
Page 23: Cleaning The Generator
MAINTENANCE 100892 - 4500W OPEN FRAME INvERTER Cleaning the Generator 5. Dispose of used oil at an approved waste management facility. CAUTION NOTICE DO NOT spray generator directly with water. Once oil has been added, a visual check should show oil Water can enter the generator through the cooling slots and about 1-2 threads from running out of the fill hole. -
Page 24: Cleaning The Air Filter
MAINTENANCE 100892 - 4500W OPEN FRAME INvERTER Cleaning the Air Filter NOTICE 1. Remove the cover holding the air filter to the assembly. Federal and local laws and administrative requirements indicate when and where spark arrestors are required. When ordered, spark arrestors are required for operation of this generator in National Forest lands. -
Page 25: Storage
STORAGE 100892 - 4500W OPEN FRAME INvERTER 5. Option 1: Drain Gasoline from Carburetor EVERY 250 HOURS 5a. Turn engine switch to the “OFF” position and allow — Clean combustion chamber* generator to cool completely before continuing. — Check/adjust valve clearance* 5b. -
Page 26: Removing From Storage
STORAGE 100892 - 4500W OPEN FRAME INvERTER 4. When gasoline stops flowing from the carburetor, replace and tighten the carburetor drain bolt and be sure to properly dispose of the drained gasoline according to local regulations or guidelines. 5. Turn the fuel valve to the “OFF” position. -
Page 27: Specifications
SPECIFICATIONS 100892 - 4500W OPEN FRAME INvERTER SPECIFICATIONS Oil Specifications DO NOT OVERFILL. Generator Specifications Type ..........*See following chart Generator Model .. -
Page 28: Parts Diagram
SPECIFICATIONS 100892 - 4500W OPEN FRAME INvERTER Parts Diagram... -
Page 29: Parts List
SPECIFICATIONS 100892 - 4500W OPEN FRAME INvERTER Parts List Part Number Description Qty. Part Number Description Qty. 100011264-0002 Flange Bolt M6 x 16 Inverter Module, 33 100710871 120V 60Hz 100710624-0001 Panel Assembly 34 100142008-0001 Frame 530 x 453 x 480... - Page 30 SPECIFICATIONS 100892 - 4500W OPEN FRAME INvERTER Part Number Description Qty. 68 100011422-0004 Flange Nut M8, GB6170 69 100011452-0002 Flange Nut M6, GB6177.1 70 100093522 Damping Pad 71 100011267-0002 Flange Bolt M6 x 22 72 100011446-0001 Flange Nut M4 73 100011419-0003...
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Page 31: Engine Parts Diagram
SPECIFICATIONS 100892 - 4500W OPEN FRAME INvERTER Engine Parts Diagram... -
Page 32: Engine Parts List
SPECIFICATIONS 100892 - 4500W OPEN FRAME INvERTER Engine Parts List Part Number Description Qty. Part Number Description Qty. 37 100142011 Flange Bolt M6 x 16, Choke Lever Rack 100011264-0003 GB5789 38 100153222 Air Filter Assembly 100002335 Cylinder Head Cover(Cpe) 39 100156312... - Page 33 SPECIFICATIONS 100892 - 4500W OPEN FRAME INvERTER Part Number Description Qty. Flange Bolt M6 x 12, 78 100055591-0007 GB16674 79 100146622 Trigger 80 100017644 Oil Seal Ø25 x Ø41.25 x 6 81 100130948 Lower Guard Stator Assembly, Cu, 82 100153854 Ø156 x 54 mm...
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Page 34: Wiring Diagram
SPECIFICATIONS 100892 - 4500W OPEN FRAME INvERTER Wiring Diagram... -
Page 35: Troubleshooting
TROUbLESHOOTING 100892 - 4500W OPEN FRAME INvERTER TROUbLESHOOTING Problem Cause Solution No fuel. Add fuel. Faulty spark plug. Clean and adjust spark plug or replace. Fill crankcase to the proper level. Low oil level. Place generator on a flat, level surface. -
Page 36: Warranty
To complete registration you will need to include a copy of the – Problems caused by parts that are not original Champion purchase receipt as proof of original purchase. Proof of purchase Power Equipment parts. - Page 37 THE UNITED STATES ENVIRONMENTAL PROTECTION AGENCY (U.S. EPA) AND THE CALIFORNIA AIR RESOURCES BOARD (CARB) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) Exhaust and Evaporative emissions regulations.
- Page 38 EXHAUST AND EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Exhaust and Evaporative Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states, 1997 and later model year engines).
- Page 39 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.
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Me enciende la alarma de sobrecarga y se apaga
The Champion 100892 generator alarms for overload and shuts off to prevent damage when the electrical load exceeds its capacity. Overloading can cause overheating and potential failure of internal components. To avoid this, users should calculate the running and starting watts of connected devices and ensure they do not exceed the generator's rated capacity.
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