Champion 100523 Operator's Manual
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Champion 100523 Operator's Manual

3100w portable
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READ AND SAVE THIS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product.
Failure to do so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
This product is rated in accordance with PGMA (Portable Generator Manufacturers' Association) standard PGMA G300 (Standard for Testing and Validating
Performance of Portable Generators).
Made in China - REV 20180103
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
OPERATOR'S MANUAL
3100W PORTABLE
INVERTER GENERATOR
or visit championpowerequipment.com
Champion Power Equipment, Inc., Santa Fe Springs, CA USA
MODEL #100523

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Summary of Contents for Champion 100523

  • Page 1 Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice. This product is rated in accordance with PGMA (Portable Generator Manufacturers’ Association) standard PGMA G300 (Standard for Testing and Validating Performance of Portable Generators). Made in China - REV 20180103 Champion Power Equipment, Inc., Santa Fe Springs, CA USA...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS 100523 - 3100W PORTABLE INVERTER GENERATOR TABLE OF CONTENTS Storage ........... . .

  • Page 3: Introduction

    100523 - 3100W PORTABLE INVERTER GENERATOR INTRODUCTION SAFETY DEFINITIONS Congratulations on your purchase of a Champion Power The purpose of safety symbols is to attract your attention to Equipment (CPE) product. CPE designs, builds, and supports possible dangers. The safety symbols, and their explanations, all of our products to strict specifications and guidelines.

  • Page 4: Important Safety Instructions

    DO NOT use electrical cords that are worn, damaged or recreational vehicle. frayed. Use Champion electrical cords only for proper DO NOT allow exhaust fumes to enter a confined area application. through windows, doors, vents or other openings.
  • Page 5 IMPORTANT SAFETY INSTRUCTIONS 100523 - 3100W PORTABLE INVERTER GENERATOR WARNING CAUTION Running engines produce heat. Severe burns can occur on Improper treatment or use of the generator can damage it, contact. Combustible material can catch fire on contact. shorten its life and void your warranty.

  • Page 6: Fuel Safety

    IMPORTANT SAFETY INSTRUCTIONS 100523 - 3100W PORTABLE INVERTER GENERATOR Fuel Safety When operating the generator: DO NOT move or tip the generator during operation. DANGER DO NOT tip the generator or allow fuel or oil to spill. GASOLINE AND GASOLINE VAPORS) ARE HIGHLY When transporting or servicing the generator: FLAMMABLE AND EXPLOSIVE.

  • Page 7: Safety Symbols

    IMPORTANT SAFETY INSTRUCTIONS 100523 - 3100W PORTABLE INVERTER GENERATOR Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 8: Operation Symbols

    IMPORTANT SAFETY INSTRUCTIONS 100523 - 3100W PORTABLE INVERTER GENERATOR Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
  • Page 9 IMPORTANT SAFETY INSTRUCTIONS 100523 - 3100W PORTABLE INVERTER GENERATOR SYMBOL MEANING Choke. Pull choke knob out to “CHOKE” position. Choke. Push choke knob in to “RUN” position. Recoil Starter. Pull recoil starter to start the engine. Plug In. Plug in desired devices.

  • Page 10: Safety Labels

    IMPORTANT SAFETY INSTRUCTIONS 100523 - 3100W PORTABLE INVERTER GENERATOR Safety Labels These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.

  • Page 11: Controls And Features

    CONTROLS AND FEATURES 100523 - 3100W PORTABLE INVERTER GENERATOR CONTROLS AND FEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1. Fuel Cap – Remove to add fuel.

  • Page 12: Control Panel

    CONTROLS AND FEATURES 100523 - 3100W PORTABLE INVERTER GENERATOR Control Panel 1. Fuel Valve Knob – Used to open and close the flow of fuel RECEPTACLES to the engine. 120V AC, 30A RV (NEMA TT-30R) 2. Choke – Used to start a cold engine.

  • Page 13: Tools Needed

    CONTROLS AND FEATURES 100523 - 3100W PORTABLE INVERTER GENERATOR Parts Included Accessories Oil Funnel ................1 Battery Charging Cables ............1 Dual 2.4A Port USB Adapter ..........1 Spark Plug Socket ..............1 Engine Oil ............0.6 qt. (0.6 L) Tools Needed –...

  • Page 14: Assembly

    ASSEMBLY 100523 - 3100W PORTABLE INVERTER GENERATOR ASSEMBLY Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our Technical Support Team at 1-877-338-0999.

  • Page 15: Add Fuel

    ASSEMBLY 100523 - 3100W PORTABLE INVERTER GENERATOR NOTICE CAUTION The first 5 hours of run time are the break-in period for the Use regular unleaded gasoline with a minimum octane unit. During the break in period stay at or below 50% of the...

  • Page 16: Grounding

    OPERATION 100523 - 3100W PORTABLE INVERTER GENERATOR Grounding WARNING Your generator must be properly connected to an appropriate Do not operate or store the generator in rain, snow, or wet ground to help prevent electric shock. weather. WARNING Using a generator or electrical appliance in wet conditions,...

  • Page 17: Starting The Engine

    OPERATION 100523 - 3100W PORTABLE INVERTER GENERATOR Starting the Engine NOTICE 1. Make certain the generator is on a flat, level surface. Keep choke lever in “CHOKE” position for only 1 pull of the 2. Disconnect all electrical loads from the generator. Never recoil starter.

  • Page 18: Connecting Electrical Loads

    OPERATION 100523 - 3100W PORTABLE INVERTER GENERATOR Connecting Electrical Loads Power Management Use the following formula to convert voltage and amperage to Let the engine stabilize and warm up for a few minutes after watts: starting. Volts × Amps = Watts Plug in and turn on the desired 120 or 240 (if applicable) Volt AC single phase, 60 Hz electrical loads.

  • Page 19: Eco (Economy) Mode

    Parallel Operation least 12-24V DC. When using the DC outlet turn the Eco Mode switch to the “OFF” position. The Champion model 100523 is parallel ready and can be operated in parallel with another Champion unit to increase WARNING the total available electrical power. A Champion model...

  • Page 20: Stopping The Engine

    MAINTENANCE 100523 - 3100W PORTABLE INVERTER GENERATOR Detailed instructions for parallel kit installation and operation Carb. Code High Alt. Jet Part Number Min. Altitude of the connected generators are provided in the parallel kit P20-2-H 83.131017.01.01.H 3,500 ft. owner’s manual.

  • Page 21: Changing The Engine Oil

    MAINTENANCE 100523 - 3100W PORTABLE INVERTER GENERATOR Cleaning and Adjusting the Spark Plug(s) 1. Use a damp cloth to clean exterior surfaces of the generator. 1. Remove the maintenance cover. 2. Use a soft bristle brush to remove dirt and oil.

  • Page 22: Adjusting The Governor

    STORAGE 100523 - 3100W PORTABLE INVERTER GENERATOR EVERY 50 HOURS OR EVERY SEASON Type 1 Type 2 Clean air filter Change oil if operating under heavy load or in hot environments EVERY 100 HOURS OR EVERY SEASON Change oil * See your model’s parts list for specified type of spark arrestor.

  • Page 23: Long Term Storage (More Than 1 Year)

    STORAGE 100523 - 3100W PORTABLE INVERTER GENERATOR 4. Start and run the generator for 10 minutes so the treated 9. Pull the recoil slowly to crank the engine to distribute the gasoline cycles through the fuel system and carburetor. oil and lubricate the cylinder.
  • Page 24 STORAGE 100523 - 3100W PORTABLE INVERTER GENERATOR 6. Check and clear air filter of any obstructions such as bugs or cobwebs. If necessary, clean air filter according to Cleaning the Air Filter. 7. Start the generator according to Starting the Engine.

  • Page 25: Specifications

    SPECIFICATIONS 100523 - 3100W PORTABLE INVERTER GENERATOR SPECIFICATIONS Fuel Specifications Use regular unleaded gasoline with a minimum octane rating of Generator Specifications 85 and an ethanol content of 10% or less by volume. DO NOT USE E15 or E85. DO NOT OVERFILL.

  • Page 26: Parts Diagram

    SPECIFICATIONS 100523 - 3100W PORTABLE INVERTER GENERATOR Parts Diagram...

  • Page 27: Parts List

    SPECIFICATIONS 100523 - 3100W PORTABLE INVERTER GENERATOR Parts List Part Number Description Qty. Part Number Description Qty. 36 2.06.013 Screw/Washer Clamp, Ø13.5 × b10 1.9074.4.0516.1 Assembly, M5 × 16, 37 1.16674.0616 Flange Bolt, M6 × 16 Black 38 1.5789.0620 Flange Bolt, M6×20 2.08.052.1...
  • Page 28 SPECIFICATIONS 100523 - 3100W PORTABLE INVERTER GENERATOR Part Number Description Qty. Part Number Description Qty. 67 83.191100.01 Rotor Assembly 105 1.845.4819 Screw, ST4.8 × 19 68 1.5789.0645 106 83.070400.01 Flange Bolt, M6 × 45 Fuel Valve 69 83.191200.21 Stator Assembly 107 83.200101.02.2...
  • Page 29 SPECIFICATIONS 100523 - 3100W PORTABLE INVERTER GENERATOR Part Number Description Qty. Receptacle Cover, 135 5.1870.004 Receptacle TT-30R 136 5.1000.004.1 Ignition Switch, Black Switch, Economy, 137 5.1010.003.1 Black 138 5.1040.004 Reset Button 139 1.5783.0520.3 Bolt, M5 × 20, Green Lock Washer, Ø5, 140 1.862.05...

  • Page 30: Engine Parts Diagram

    SPECIFICATIONS 100523 - 3100W PORTABLE INVERTER GENERATOR Engine Parts Diagram...

  • Page 31: Engine Parts List

    SPECIFICATIONS 100523 - 3100W PORTABLE INVERTER GENERATOR Engine Parts List Part Number Description Qty. Part Number Description Qty. Flange Bolt, M8 × 35 43 2.04.002 Dowel Pin, Ø8 × 14 1.5789.0835 44 1.276.6205 Bearing, 6205 2.11.014 Oil Seal Woodruff Key, 4 × 6.5 83.030007.01...
  • Page 32 SPECIFICATIONS 100523 - 3100W PORTABLE INVERTER GENERATOR Part Number Description Qty. 80 83.050303.01 Ring, Oil 81 2.09.002 Circlip, Ø16 × Ø1 82 83.050005.01 Piston 83 83.050003.01 Wrist Pin Connecting Rod 84 83.050200.01 Assembly 85 83.040100.01 Camshaft 86 83.031000.01 Oil Dipstick Assembly 87 83.030035.01...

  • Page 33: Wiring Diagram

    SPECIFICATIONS 100523 - 3100W PORTABLE INVERTER GENERATOR Wiring Diagram...

  • Page 34: Troubleshooting

    TROUBLESHOOTING 100523 - 3100W PORTABLE INVERTER GENERATOR TROUBLESHOOTING Problem Cause Solution No fuel. Add fuel. Generator will not start. Faulty spark plug. Replace spark plug. Unit loaded during start up. Remove load from unit. Fill crankcase to the proper level.
  • Page 35 Warranty Registration Card and a copy of your sales – Problems caused by parts that are not original Champion Power receipt from one of CPE’s retail locations as proof of purchase. Equipment parts.
  • Page 36 Champion Power Equipment, Inc (CPE) and Environment and Climate Change Canada (ECCC) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with Environment and Climate Change Canada (ECCC) emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: CPE is pleased to explain the Emission Control Systems Warranty on your 2018 small off-road engine (SORE).
  • Page 37 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System Warranty Coverage. Emission Control System Warranty (ECS Warranty): 1. APPLICABILITY: The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
  • Page 38 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.

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