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4375 Starting Watts/3500 Running Watts (Gasoline)
4000 Starting Watts/3150 Running Watts (Propane)
Manual Start
DUAL FUEL GENERATOR
U.S. Patent No. D710,802
SAVE THESE INSTRUCTIONS
Important safety instructions
are included in this manual.
MODEL NUMBER
100401
MADE IN CHINA
REV 100401-20180111
OWNER'S MANUAL
12039 Smith Ave.
Santa Fe Springs CA 90670
USA / 1-877-338-0999
www.championpowerequipment.com
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Table of Contents
Related Manuals for Champion 100401
Summary of Contents for Champion 100401
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Page 1: Manual Start
Manual Start DUAL FUEL GENERATOR MODEL NUMBER 100401 U.S. Patent No. D710,802 12039 Smith Ave. SAVE THESE INSTRUCTIONS Santa Fe Springs CA 90670 Important safety instructions USA / 1-877-338-0999 MADE IN CHINA are included in this manual. REV 100401-20180111 www.championpowerequipment.com... - Page 2 AN IMPORTANT MESSAGE ABOUT TEMPERATURE: Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods.
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Page 3: Table Of Contents
100401 4375 Starting Watts/3500 Running Watts (Gasoline) 4000 Starting Watts/3150 Running Watts (Propane) Manual Start DUAL FUEL GENERATOR TABLE OF CONTENTS Introduction ...... -
Page 4: Introduction
Congratulations on your purchase of a Champion Power Equipment product. Champion Power Equipment and Champion Engine Technology designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service. -
Page 5: Manual Conventions
100401 ENGLISH MANUAL CONVENTIONS This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death. -
Page 6: Safety Rules
100401 ENGLISH SAFETY RULES WARNING DANGER Generator produces powerful voltage. Read this manual thoroughly before operating your generator. Failure to follow instructions could result DO NOT touch bare wires or receptacles. in serious injury or death. DO NOT use electrical cords that are worn, damaged or frayed. - Page 7 100401 ENGLISH SAFETY RULES WARNING CAUTION Rapid retraction of the starter cord will pull hand and Improper treatment or use of the generator can arm towards the engine faster than you can let go. damage it, shorten its life and void your warranty.
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Page 8: Fuel Safety
100401 ENGLISH SAFETY RULES Fuel Safety When adding or removing Gasoline: Turn the generator off and let it cool for at least two DANGER minutes before removing the fuel cap. Loosen the cap slowly to relieve pressure in the tank. -
Page 9: Safety Label Locations
SAFETY RULES Safety Label Locations These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Champion Power Equipment’s customer service department for possible replacement. WARNING... -
Page 10: Controls And Features
100401 ENGLISH CONTROLS AND FEATURES Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator Gasoline fuel tank – 3.4 gal. (13 L) capacity fuel LPG hose connector tank. -
Page 11: Power Panel
120 Volt AC, 20 Amp, single phase 60 Hz electrical loads. Parts included Your 100401 dual fuel generator ships with the following parts: – LPG hose with regulator 3.3 ft. (1 m) .. -
Page 12: Assembly
100401 ENGLISH ASSEMBLY Add Engine Oil Cont’d. Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our help line at 1-877-338-0999. -
Page 13: Add Fuel (Gasoline)
100401 ENGLISH ASSEMBLY Add Engine Oil Cont’d. Add Fuel (Gasoline) Cont’d. CAUTION NOTE Weather will affect engine oil and engine Use regular unleaded gasoline with a minimum performance. Change the type of engine oil used octane rating of 85. based on weather conditions to suit the engine needs. -
Page 14: Connecting A Propane (Lpg) Cylinder
100401 ENGLISH ASSEMBLY Connecting a Propane (LPG) Cylinder Connecting a Propane (LPG) Cylinder Cont’d. 1. Make sure the fuel valve on the generator is in the off CAUTION position. 2. Attach the LPG hose (included) to the LPG hose Do not allow children to tamper or play with the connector on the side of the generator and tighten cylinder or hose connections. -
Page 15: Operation
100401 ENGLISH OPERATION Generator Location Grounding NEVER operate the generator inside any building, The generator system ground is located on the lower frame including garages, basements, crawlspaces and sheds, crossmember below the alternator. enclosure or compartment, including the generator – The generator (stator winding) is isolated from the compartment of a recreational vehicle. -
Page 16: Fuel Selector Switch
100401 ENGLISH OPERATION Starting the Engine in ambient > 15°C (59°F) Fuel Selector Switch The fuel selector switch on the front panel of the Gasoline generator is designed specifically to choose between the 1. Make certain the generator is on a flat, level surface. -
Page 17: Propane (Lpg)
100401 ENGLISH OPERATION Connecting Electrical Loads 1. Make certain the generator is on a flat, level surface. 1. Let the engine stabilize and warm up for a few minutes after starting 2. Disconnect all electrical loads from the generator. 2. Plug in and turn on the desired 120 Volt AC single Never start or stop the generator with electrical phase, 60 Hz electrical loads. -
Page 18: Do Not Overload Generator
100401 ENGLISH OPERATION Do Not Overload Generator NOTE Capacity Observing frost on LPG containers and regulators Follow these simple steps to calculate the running and is common during operation and normally is not an indication of a problem. As LPG vaporizes and starting watts necessary for your purposes. -
Page 19: Stopping The Engine
To alleviate high altitude issues other than the natural the engine. This usually takes a few minutes. power loss, Champion Power Equipment can provide a 6. Press the engine switch to the “OFF” position. high altitude carburetor main jet. The alternative main... -
Page 20: Maintenance And Storage
100401 ENGLISH MAINTENANCE AND STORAGE The owner/operator is responsible for all periodic Oil Cont’d. maintenance. NOTE WARNING Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. Never operate a damaged or defective generator. -
Page 21: Spark Arrester
Contact our helpline at 1-877-338-0999 to locate the 3. Remove the spark arrester screen. nearest Champion Power Equipment certified service 4. Carefully remove the carbon deposits from the spark arrester screen with a wire brush. dealer for your generator or engine maintenance needs. -
Page 22: Storage
100401 ENGLISH MAINTENANCE AND STORAGE Storage DANGER The generator should be started at least once every 14 days and allowed to run for at least 20 minutes. Generator exhaust contains odorless and colorless For longer term storage, please follow these guidelines. -
Page 23: Specifications
......100401 Your Champion Power Equipment product is designed – Running Wattage (Gasoline) .. -
Page 24: Parts Diagram
100401 ENGLISH SPECIFICATIONS Parts Diagram... -
Page 25: Parts List
Flange Bolt M6 x 12, Black LPG Hose With Regulator 1.6177.1.08 Lock Nut M8, Flange 102 26.130021.06 3.3 ft. 122.201200.07 Motor Mount 2 103 100401.21.10 Wire Assembly 122.201200.06 Motor Mount 1 104 100401.21 Control Panel Assembly 122.201400.01 Rubber, Support 1.862.06... -
Page 26: Engine Parts Diagram
100401 ENGLISH SPECIFICATIONS Engine Parts Diagram... -
Page 27: Engine Parts List
100401 ENGLISH Part Number Description Part Number Description 1.5789.0608 Flange Bolt M6 x 8 23.110005.01 Spring, Throttle Return 22.061100.00.2 Cover, Recoil Starter, Black 23.110007.00 Spring, Governor 21.061005.00 Spring, Recoil Starter 2.08.040 Bolt M6 x 21, Governor Arm 2.10.003.1 Rope Ø5 x 1550, Black 21.110008.00... -
Page 28: Wiring Diagram
100401 ENGLISH SPECIFICATIONS Wiring Diagram... -
Page 29: Troubleshooting
100401 ENGLISH TROUBLESHOOTING Problem Cause Solution Generator will not start No fuel Add fuel Faulty spark plug Replace spark plug Unit loaded during start up Remove load from unit Generator will not start; Low oil level Fill crankcase to the proper level Generator starts but runs roughly Place generator on a flat, level surface... -
Page 30: Contact Information
Warranty Registration Card and a copy of your sales – Problems caused by parts that are not original Champion Power receipt from one of CPE’s retail locations as proof of purchase. Equipment parts. - Page 31 United States Environment Protection Agency (U.S. EPA) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The US EPA AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2018 small off-road engine (SORE) and engine powered equipment.
- Page 32 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1997 and later model year small off-road engines (SORE). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
- Page 33 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.