CAIRE Eclipse 5 Provider Technical Maunal
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CAIRE Eclipse 5 Provider Technical Maunal

Personal ambulatory oxygen system
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Eclipse 5
with autoSAT
™
®
Personal Ambulatory Oxygen System (PAOS)
™
PROVIDER TECHNICAL MANUAL

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Summary of Contents for CAIRE Eclipse 5

  • Page 1 Eclipse 5 with autoSAT ™ ® Personal Ambulatory Oxygen System (PAOS) ™ PROVIDER TECHNICAL MANUAL...

  • Page 2: Table Of Contents

    General Information ..........4 Power Cartridge ................21 Warning and Caution Statements ........... 4 Typical New Power Cartridge Operation Time ..21 Introduction to the Eclipse 5 Oxygen System ....5 Charging Algorithm ..............24 Eclipse 5 Oxygen System Specifications ....6 Training The Patient ..........25 Pulse Dose Mode Specifications ..........
  • Page 3 Assembly and Alarm Verification Tests ......50 Record Hours of Operation & Software Version ..51 Electrical Safety Test ..............52 Cleaning the Eclipse 5 ............52 Provider Service and Maintenance Record......53 Shipping and Transporting the Eclipse 5 ....54 Storing the Eclipse 5 ..............54 Discarding ..................54...

  • Page 4: General Information

    Instructions in this manual are intended to help ensure that: - Providers are familiar with Eclipse 5 system components and system principles of operation - Providers are given proper guidance in the use of the Eclipse 5 and its accessories that can be conveyed to patients...

  • Page 5: Introduction To The Eclipse 5 Oxygen System

    Personal Ambulatory Oxygen System Provider Technical Manual INTRODuCTION TO THE ECLIPSE 5 OxyGEN SySTEM ECLIPSE 5 AC POWER SuPPLy WITH NEMA POWER CORD PN: 5941-SEQ DC POWER SuPPLy uNIVERSAL CART PN: 5942-SEQ POWER CARTRIDGE (BATTERy) PN: 7082-SEQ PN: 5991-SEQ Control Panel...

  • Page 6: Eclipse 5 Oxygen System Specifications

    Personal Ambulatory Oxygen System Provider Technical Manual ECLIPSE 5 OxyGEN SySTEM SPECIFICATIONS Oxygen Concentrator 19.3 x 12.3 x 7.1 inches Dimensions (H x W X D) (49.0cm x 31.2cm x 18.0cm) Weight Eclipse 5 15.0 pounds Power Cartridge 3.4 pounds Flow Settings 0.5 to 3.0 LPM (0.5 liter increments)

  • Page 7: Pulse Dose Mode Specifications

    Continuous Flow setting. After another 15 seconds, the Eclipse 5 stops delivering Continuous Flow and waits 15 seconds for a breath. The Eclipse 5 will stay in this modality until a breath is detected. (See Power Cartridge Conservation Feature, page 26.)

  • Page 8: Independent Safety Testing

    Compatibility 2 :1995+A1 :1998, EN61000-4-3 :2002 Any CSA-CUS mark for the Eclipse 5 system does not encompass operation with the DC Power Supply Model 5942. PROVIDER SuPPORT POLICy Objective: As a manufacturer our organizational goal is to provide customer support and assistance to the highest level of excellence.

  • Page 9: Electromagnetic Compatibility

    Immunity of the Eclipse 5. The Eclipse 5 should not be used adjacent to or stacked with other equipment and that if adjacent or stacked use is necessary, the Eclipse 5 should be observed to verify normal operation in the configuration in which it will be used.
  • Page 10 Personal Ambulatory Oxygen System Provider Technical Manual Guidance and manufacturer’s declaration–electromagnetic immunity The Eclipse 5 is intended for use in the electromagnetic environment specified below. The customer or the user of the Eclipse 5 should assure that it is used in such an environment.
  • Page 11 Personal Ambulatory Oxygen System Provider Technical Manual Guidance and manufacturer’s declaration–electromagnetic immunity The Eclipse 5 is intended for use in the electromagnetic environment specified below. The customer or the user of the Eclipse 5 should assure that it is used in such an environment.
  • Page 12 RF communications equipment and the Eclipse 5 The Eclipse 5 is intended for use in an electromagnetic environment in which radiated RF disturbances are controlled. The cus- tomer or the user of the Eclipse 5 can help prevent electromagnetic interference by maintaining a minimum distance between portable and mobile RF communications equipment (transmitters) and the Eclipse 5 as recommended below, according to the maximum output power of the communications equipment.

  • Page 13: How The Eclipse 5 Works

    ® The Eclipse 5 uses a passive system to separate oxygen from air. Air flows into the Eclipse 5 where it is filtered and then enters the compressor. Pressurized air flows from the compressor into the ATF® Concentrator Module where it is separated into oxygen and nitrogen components.

  • Page 14: Compressor And Compressor Enclosure

    CONTROL BOARD The Control Board is at the center of nearly all Eclipse 5 functions. The board constantly monitors dynamics such as temperatures, pressures, product flow and concentration, and user input. It determines proper compressor and ATF motor speeds needed in order to provide optimum system performance.

  • Page 15: Control Panel

    Mode. The Pulse Dose Mode activates autoSAT Technology—as the patient’s breath rate changes, the Eclipse 5 servo controls the unit to provide a consistent bolus size. The Pulse Dose Mode allows a significant increase in the operating time while powered by the battery. When Pulse Dose Mode is activated, the green Delivery Mode Indicator illuminates and a pulse of oxygen is delivered with each inspiratory effort.
  • Page 16 LCD. The software shall FAA approved for use aboard passenger aircraft. advance the following Eclipse 5 display mode when the “No Smoking” icon is pressed (see pg. 15). ALERT (Yellow) Indicator—Low and Medium Priority Alerts: When illuminated, this indicates a low priority awareness condition or Caution.

  • Page 17: Continuous Flow Mode

    Continuous Flow Mode delivers a constant flow of oxygen to a patient by means of tubing and a nasal cannula at rates between 0.5 LPM and 3.0 LPM. Within the Eclipse 5, concentrated oxygen is stored in a 500ml product tank at pressures in the range of 5 to 9 psi.

  • Page 18: Provider Mode Functions

    ALARM CODE While in Continuous Flow Mode, pressing the “No Smoking” icon displays the current Eclipse 5 alarm code on the LCD. This code may be used to help diagnose conditions indicated by the alert and alarm indicators. The LCD will show “ALRM=”. Refer to the “Level 1 Maintenance”...

  • Page 19: Service Mode Functions

    EDAT is the world’s first computer-based data retrieval service tool for oxygen concentrators. EDAT is proprietary to CAIRE Inc., and is comprised of both hardware and software components. EDAT is CAIRE Inc. ’ s global solution for your service and support needs.

  • Page 20: Power Supplies

    AC power cord with the Eclipse 5. Figure 5: Eclipse 5 AC Power Supply The Eclipse 5 AC Power Supply does not contain a fan. When in use, the AC Power Supply should be located in a well-ventilated area.

  • Page 21: Power Cartridge

    However, if the power cartridge is not charging then the battery symbol will remain steady and display the current charge capacity. DO NOT use the DC supply to power the Eclipse 5 once the vehicle’s engine is turned off as this may drain the car’s battery. POWER CARTRIDGE (BATTERy) The Power Cartridge allows operation away from AC or DC power.
  • Page 22 The Power Cartridge packaged with the Eclipse 5 is not fully charged. Before using the Eclipse 5 Oxygen System for the first time, the Power Cartridge must be fully charged. Store the power cartridge in a cool, dry location. Do not leave the Eclipse 5 or Power Cartridge in a vehicle or trunk during a hot or cold day.
  • Page 23 Power Cartridge, but are in place to ensure that the service life of the Power Cartridge is preserved. Heat in the Power Cartridge is generated during discharge, and can also be the result of operating the Eclipse 5 in high ambient temperatures.

  • Page 24: Charging Algorithm

    The charging current is limited by the charger capability and the rated capacity of the Power Cartridge. Under certain conditions, the Eclipse 5 may not have enough external power available to charge the batteries at the full rate. In this case, the charging rate will be limited to the available power.

  • Page 25: Training The Patient

    Power Cartridge Status Gauge The Eclipse 5 is shipped from CAIRE Inc. at default flow settings of 2 LPM Continuous Flow, 2.0 Pulse Dose, and 2 for Pulse Mode Sensitivity Adjustment and FAST Rise Time. You may adjust these settings to your patient’s prescription when you deliver and set up the device.

  • Page 26: Indications For Use

    BASIC CONCEPT TRAINING The following section is intended to assist the provider to train the patient or caregiver to use the Eclipse 5. Topics in this section should be discussed with each patient prior to release for use of the Eclipse 5.

  • Page 27: Locating The Eclipse 5 For Proper Use And Ventilation

    LOCATING THE ECLIPSE 5 FOR PROPER uSE AND VENTILATION Ask your patient where they would like to set up the device. Whenever possible, the Eclipse 5 should be in the same room as the patient for convenience and assurance that the patient can adequately hear and respond to Eclipse 5 alerts and alarms.

  • Page 28: Showing Power Cartridge Power Level

    SELECTING CONTINuOuS FLOW MODE When delivered from CAIRE Inc., the Eclipse 5 is set to Continuous Flow Mode. Refer your patient to the Users Manual for instructions on how to select Continuous Flow Mode. Demonstrate the procedure on the device. Set the prescribed flow using...

  • Page 29: Feature

    Delivery Mode Indicator is blinking fast, indicating you are receiving a Continuous Flow. After 15 seconds, the Eclipse 5 stops delivering Continuous Flow and waits 15 seconds for a breath. If a breath is detected, then the Eclipse 5 will go back to Pulse Dose Mode.

  • Page 30: Adjusting Rise Time

    Pulse Dose Mode. The Eclipse 5 offers delivery settings of FAST, MEDIUM, and SLOW. The factory default setting is FAST. A MEDIUM or SLOW rise time may be appropriate for certain patients, and should be determined and set by a trained clinician.

  • Page 31: Connecting The Dc Power Supply

    Ask your patient whether he or she will be using the device to travel by vehicle. If so, show your patient how to safely use the Eclipse 5 while driving. Refer to the previous section on Connecting the DC Power Supply for proper setup of the Eclipse 5 system in a vehicle.

  • Page 32: Attach The Universal Cart

    AROuND THE HOuSE Your patient may use 50’ tubing when operating the Eclipse 5 in the house. In order to use extended tubing, the device must be in Continuous Flow Mode. When a humidifier is used, the tubing between it and the patient must not exceed 7’ .
  • Page 33 Avoid placing the Eclipse 5 in direct sunlight. • Do not store the Eclipse 5 in a vehicle where the device may be subject to extreme temperatures. Extreme heat or cold may impair operation and damage the device and degrade the Power Cartridge.

  • Page 34: Traveling By Air

    If the Eclipse 5 is used when decompression of the cabin occurs and the oxygen cabin oxygen system deploys, then the user is to use discontinue use of the Eclipse 5 and use the aircraft supplemental oxygen. The Eclipse 5 unit is to be turned off after securing the aircraft supplemental oxygen.

  • Page 35: Eclipse 5 Maintenance

    Personal Ambulatory Oxygen System Provider Technical Manual ECLIPSE 5 MAINTENANCE WEEKLy MAINTENANCE—PATIENT Training your patient to maintain the Eclipse 5 properly will lead to longer service intervals and lower maintenance costs. Train your patient to perform the following procedures: CLEAN THE AIR INLET FILTER The Air Inlet Filter, located at the rear of the unit, must be cleaned at least once a week.

  • Page 36: Monthly Maintenance-Patient

    CARE FOR THE POWER CARTRIDGE The Power Cartridge (battery) in the Eclipse 5 requires special care to assure a longer life and the highest level of performance. The CAIRE Power Cartridge is the only approved Power Cartridge recommended for use with the Eclipse 5. The following are generic guidelines for the Power Cartridge: •...

  • Page 37: Patient Training Checklist

    PATIENT TRAINING CHECKLIST Use the following checklist as a guide to assist in setup and training a patient on the use of the Eclipse 5 with autoSAT Technology and its accessories. ™ ® Patient Name: Eclipse 5 Serial # DC Power Supply Serial #...

  • Page 38: Annual Maintenance-Provider

    1. Power on Eclipse 5 using AC Power, DC Power, or Power Cartridge 2. Allow unit to run for a minimum of 2 hours This procedure is performed to ensure and prolong the life of your Eclipse 5. This is also an ample NOTE: opportunity to calibrate the power cartridge of the Eclipse 5.

  • Page 39: Annual Maintenance Procedures

    Personal Ambulatory Oxygen System Provider Technical Manual ANNuAL MAINTENANCE PROCEDuRES The following section lists procedures that are necessary to maintain the Eclipse 5. Service should only be performed by a qualified technician. To perform periodic maintenance, the only tools that should be necessary are: •...
  • Page 40 Personal Ambulatory Oxygen System Provider Technical Manual CAUTION The Eclipse 5 contains electrostatic sensitive components. Do not open or handle except at a static free workstation. Do not remove cover without ESD protection. Screws Figure 12: Removing screws to open the Front Cover Turn over and place the unit horizontally on the back cover.
  • Page 41 Personal Ambulatory Oxygen System Provider Technical Manual 6. Disconnect the cable from the Control Panel as follows: Grasp the circuit board firmly between your fore fingers and thumb. Grasp the head of the Membrane Panel Overlay cable in your other hand. Firmly pull the cable away from the board.
  • Page 42 Personal Ambulatory Oxygen System Provider Technical Manual Cut Cable Tie Figure 15: Disconnecting the Oxygen Outlet Tube 8. Lay the front panel away from Eclipse 5. Inspect PEM Nut anchors in the front cover assembly. Perform necessary maintenance. Figure 16: Front Cover Removal Once the cover has been removed, the procedures listed in this section may be performed.

  • Page 43: Remove And Replace 9 Volt Battery

    Do not touch exposed circuits during maintenance without ESD protection. 1. Remove the Eclipse 5 front cover assembly. 2. Lift the battery out of the compartment located at the bottom right corner of the unit. Battery...

  • Page 44: Remove And Replace Hepa Filter

    Personal Ambulatory Oxygen System Provider Technical Manual REMOVE AND REPLACE HEPA FILTER Replace the HEPA filter annually, or more often as needed. To replace the HEPA filter, follow these steps. DO NOT use any petroleum based or other lubricants. A spontaneous WARNING: and violent ignition may occur if oil, grease or other petroleum substances come into contact with oxygen under pressure.
  • Page 45 Personal Ambulatory Oxygen System Provider Technical Manual 2. Unscrew the wing nut that holds the HEPA filter. Figure 20: Wing Nut. 3. Unscrew the Clear HEPA filter and discard filter & small o-ring. Figure 21: Unscrewing the HEPA Filter. 4. Install the new small o-ring and HEPA filter. Figure 22: Installing the new HEPA Filter.

  • Page 46: Remove And Replace The Compressor Intake Filter

    Environmental conditions usually determine the effective life of a filter. CAUTION Operating the Eclipse 5 with a clogged compressor intake filter may reduce performance and lead to system damage or premature failure. Always cut the heads of cable ties to avoid damaging the tubing.
  • Page 47 Personal Ambulatory Oxygen System Provider Technical Manual To replace the compressor intake filter, follow these steps: 1. Cut the cable tie on the silicone tubes attached to the compressor intake filter. Figure 24: Removing the Compressor Intake Filter. Remove the silicone tubes attached to each end of the filter body. Install a new filter by pushing each tube completely over the barb on the filter body.

  • Page 48: Reinstalling Or Replacing The Unit Cover

    Personal Ambulatory Oxygen System Provider Technical Manual After replacing the Compressor Intake Filter, check the following: • Verify proper seating of the filter in the Eclipse 5. The arrow on the filter body should point toward the 9-volt battery. • Ensure that the inlet tube is inserted securely into its hole in the compressor box and is not pinched.

  • Page 49: Test Procedures

    PuRITy AND FLOW RATE TEST PROCEDuRE - PREFERRED METHOD It is recommended that the Eclipse 5 be tested for oxygen concentration and flow performance. The CAIRE recommended test setup is shown on the following diagram. Oxygen monitors may or may not have an internal pump to draw samples of oxygen to be measured.

  • Page 50: Assembly And Alarm Verification Tests

    External Power Connector of the Eclipse 5. 2. Press the ON button and set the Eclipse 5 to 2 LPM. At initial start-up Eclipse 5 units light the Green, Yellow and Red LED’s accompanied by a beep. As concentration increases to ~70%, the Red LED turns off and the Yellow and Green remain on.

  • Page 51: Record Hours Of Operation & Software Version

    Personal Ambulatory Oxygen System Provider Technical Manual RECORD HOuRS OF OPERATION & SOFTWARE VERSION To help maintain the Eclipse 5, you may obtain the Total Hours of Operation and software version numbers for the Control Board and the Power Manager Systems by following the steps below.

  • Page 52: Electrical Safety Test

    Personal Ambulatory Oxygen System Provider Technical Manual ELECTRICAL SAFETy TEST This is required only for the Eclipse 5 Oxygen System, that is used in a hospital or institutional environment. This is not required for home care use. To test the basic electrical safety of the Eclipse 5 AC Power Supply, CAIRE recommends using an LKG-601 Electrical Safety Analyzer (Netech Corporation, Hicksville, NY) or equivalent to verify that the current leakage to ground is within appropriate limits.

  • Page 53: Provider Service And Maintenance Record

    PROVIDER SERVICE AND MAINTENANCE RECORD Whenever maintenance or service is performed on an Eclipse 5 unit, an entry should be made in the service log for that concentrator or recorded in accordance with your company’s standard procedure. Whenever the case of the Eclipse 5 is opened, the flow rate, purity, and alarm status should be verified per the Test Procedures in this manual.

  • Page 54: Shipping And Transporting The Eclipse 5

    Local environmental laws may prohibit disposal of electrical and/ or electronic equipment such as the Eclipse 5, AC Power Supply or the DC Power Supply. Contact the local city or town offices for instructions on proper disposal of electrical or electronic equipment. Alternately, CAIRE Inc. may be contacted for disposal information.

  • Page 55: Troubleshooting, Service, And Repair Procedures

    Troubleshooting, Service, and Repair Procedures CAUTION The Eclipse 5 contains electrostatic sensitive components. Do not open or handle except at a static free workstation. Do not remove cover without ESD protection. To adequately troubleshoot and repair the product in the field, EDAT is recommended.

  • Page 56: System Troubleshooting And Alarms

    There is no audible alarm. low oxygen levels. 3) If operating in the car, be sure the back of the Eclipse 5 is facing outward in the seat. 4) Perform the preventative maintenance and replace the HEPA, Air Inlet, and Compressor Intake filters.
  • Page 57 Eclipse 5 and any obstructions (furniture, curtain, etc.) The Eclipse 5 has detected The alarm is giving 3 beeps 3) If operating in the car, be sure the back of the Eclipse 5 is facing outward in the seat. low oxygen levels every 2 minutes.
  • Page 58 - There will be a green light on the Eclipse 5 concentrator control panel in the shape of a power cord. 4) If power verification LEDs are not lit, remove all connections of the power supply for 20 seconds and reconnect.

  • Page 59: Alarm Conditions And Alarm Codes

    Personal Ambulatory Oxygen System Provider Technical Manual ALARM CONDITIONS AND ALARM CODES Use the table below to decode Eclipse 5 alarm conditions. If other alarm codes are displayed by the Eclipse 5, contact Chart Technical Support for assistance. Note: The following table is intended as a guide for the provider, not the user.

  • Page 60: Malfunction Codes

    MALFuNCTION CODES If a malfunction occurs in the Eclipse 5, the device will stop, the Red LED on the front panel will light and the buzzer will sound for 10 seconds and then silence. The LCD will display one of the following Malfunction Codes:...

  • Page 61: System Schematics And Diagrams

    Personal Ambulatory Oxygen System Provider Technical Manual System Schematics and Diagrams SIMPLIFIED BLOCK DIAGRAM Figure 28: Eclipse 5 Oxygen System Simplified Block Diagram. Figure 29: Top Case Components. PN 20631679 Rev D...
  • Page 62 Personal Ambulatory Oxygen System Provider Technical Manual Control Board Module Compressor Intake Filter Compressor Product Tank Power Manager PC Board Exhaust Duct Battery Bridge PC Board Figure 30: Bottom Case Components PN 20631679 Rev D...

  • Page 63: Oxygen Circuit

    Personal Ambulatory Oxygen System Provider Technical Manual Oxygen Circuit REMOVE AND REPLACE THE ATF MODuLE There are no serviceable parts inside the ATF Module. Do not attempt NOTE: to disassemble or modify the ATF Module. Remove the Unit Cover as described in the section Remove and Replace the Unit Cover. Cut the cable tie as shown below, and disconnect the silicone tube that goes into the product port of the ATF;...
  • Page 64 (M4 Flat washer, P/N 6985-04-SEQ) as shown below. Remove Screws Figure 33: Remove ATF Module from Eclipse 5 Case. Lift the ATF. Take off the 3 grommets. Disconnect the wire harness from the gearbox of the ATF. Remove the ATF.
  • Page 65 Personal Ambulatory Oxygen System Provider Technical Manual 16” Silicone Tube Routing Figure 35: Tube Routing under ATF Module. 10. Place the ATF in the Unit Case and remove the caps from the ATF Ports. Install the Braided Tubes into the ATF pressure and vacuum ports as shown on Figure 32. Do not use oil or grease if the tubing is difficult to install.
  • Page 66 Personal Ambulatory Oxygen System Provider Technical Manual 12. Remove caps from ATF Module. 13. Connect the silicone tube from the Product Tank into the product port of the ATF and secure joints with cable ties as shown on Figure 31. 14.

  • Page 67: Remove And Replace The Product Tank Assembly (Pn 4378-Seq) Eclipse 5

    Personal Ambulatory Oxygen System Provider Technical Manual REMOVE AND REPLACE THE PRODuCT TANK ASSEMBLy (PN 4378-SEq) Removal of Product Tank 1) Follow the steps to Removing the Unit Cover 2) Remove the Front Cover Assembly completely; disconnect outlet tubing and front membrane ribbon cable. Set aside. 3) Locate the Product Tank and cut the cable ties from the ATF to the product tank (Bottom), and O2 out from the outlet connector (Top).
  • Page 68 Personal Ambulatory Oxygen System Provider Technical Manual Install new Product Tank 1) Locate all parts needed: Product Tank, Product Tube from ATF (correct version), Securing arm and screws. See Figure 38. Figure 38: New product tank 2) Position the product tank with the 2 hose barbs facing in the direction of the ATF. Refer to Figure 39. Figure 39: Product tank and hose barbs PN 20631679 Rev D...
  • Page 69 Personal Ambulatory Oxygen System Provider Technical Manual 3) Install the securing arm over the product tank, and locate the screw hole on the back case cover to secure the product tank. Install securing arm and install two screws Figure 40: Install securing arms 4) Locate the correct Product Tube - remove black ATF outlet barb cap, and attach the Product Tube Assy to the ATF output barb, secure with a cable tie.

  • Page 70: Electronics

    Electronics REMOVE AND REPLACE THE CONTROL BOARD ASSEMBLy CAUTION The Eclipse 5 contains electrostatic sensitive components. Do not open or handle except at a static free workstation. The Control Board Assembly is factory calibrated as a single unit. Do NOTE: not disassemble the Control Board Assembly.
  • Page 71 Proportional Valve wire harness and Buzzer wire harnesses as shown on Figure 42. 10. Refer to “Flow Calibration” in EDAT User Manual (PN 5419-SEQ) to calibrate Eclipse 5 with new Control Board. 11. Installation of the unit cover on the unit is described in the Remove and Replace of the Unit Cover.

  • Page 72: Remove And Replace The Buzzer Wire Harness

    Personal Ambulatory Oxygen System Provider Technical Manual REMOVE AND REPLACE THE BuzzER WIRE HARNESS Unplug the buzzer from the Control Board PC Board. Remove the Control Board. To remove the buzzer from the case, cut the cable tie, grasp the buzzer body with a pair of pliers and rotate the buzzer to break the adhesive joint.

  • Page 73: Control Board Connector Diagram

    Personal Ambulatory Oxygen System Provider Technical Manual CONTROL BOARD CONNECTOR DIAGRAM Use the figure below as an aid to ensure proper connection of wire harnesses to the Control System printed circuit board. Air Inlet Power Control Temperature Manager PC Board Panel Communications Data...

  • Page 74: Remove And Replace The Power Manager Printed Circuit Board

    ESD protection. CAUTION The Eclipse 5 contains electrostatic sensitive components. Do not open or handle except at a static free workstation. 1.1 Remove the Power Cartridge and unscrew the 4 screws (PN: 6974-312-SEQ) holding the BBB pcb to the case shown in Fig 47.
  • Page 75 Personal Ambulatory Oxygen System Provider Technical Manual 1.4 Unscrew the 2 Cooling Fan screws (PN: 6961-21-SEQ) holding the fan in place. Remove the Fan (PN: 1074-SEQ). Set aside for later installation. 1.5 Remove the Exhaust tube in Figure 49. Set aside for later installation. Exhaust Tube Fig 49: Exhaust Tube 1.6 Pull the Power Manager pcb 1”...
  • Page 76 Personal Ambulatory Oxygen System Provider Technical Manual 1.7 Unbox the SP5932-4-SEQ and account for all parts (Fig 51). Fig 51: New Power Manager 1.8 Position the Power Manager PCB (PN: SP5932-4-SEQ) 1” out of the case as shown in Fig 52. Gently push the Compressor Box away from the Power Manager pcb by 1/8”.
  • Page 77 Personal Ambulatory Oxygen System Provider Technical Manual 1.8 Install the Cooling Fan (PN: 1074-SEQ) with the 2 screws (PN: 6961-210-SEQ) and lightly tighten as shown in Fig 53. Apply Loctite 425 thread locker on the tips of the threads before installing. Note: Ensure the cooling fan is blowing toward the circuit board as indicated by the arrow on the side of the fan.

  • Page 78: Compressor

    Remove the Unit Cover as described in the section Remove and Replace the Unit Cover. CAUTION The Eclipse 5 contains electrostatic sensitive components. Do not open or handle except at a static free workstation. Flip unit over onto a padded ESD safe surface. Using a small flat tip screwdriver to pry open the cover at each pry point, remove the Case Bottom Cover as shown in Figure 55.
  • Page 79 Personal Ambulatory Oxygen System Provider Technical Manual Disconnect the 3 wire harnesses shown in Figure 56. Compressor Signal Wire Harness Blower Wire Harness Compressor Power Wire Harness Figure 56: Compressor Box electrical connections. Remove the Exhaust Tube as shown in Figure 57. Exhaust Verify Engagement Tube...
  • Page 80 Personal Ambulatory Oxygen System Provider Technical Manual Cut the three cable ties shown in Figure 58. Disconnect the two braided hoses from the pressure and vacuum ports of the ATF. Cap the three ATF module ports using tight fitting vinyl caps or vinyl electrical tape.
  • Page 81 15. Install the Unit Cover as described in the section Remove and Replace the Unit Cover as outlined on page 39. 16. EDAT may be utilized to record Eclipse 5 device status and dates of service. PN 20631679 Rev D...

  • Page 82: Maintenance And Replacement Parts

    Inlet Filter 7028-SEQ Membrane Panel Overlay, Eclipse 5 SP20618461 Nut, Outlet 2777-SEQ Outlet Assembly, Oxygen 3922-SEQ Power Manager PCBA, Eclipse 5 (Not Field Replaceable) SP5932-4-SEQ Power Cartridge 7082-SEQ Product Tank Assembly SP4378-SEQ Rubber Gasket (Channel Seal) 4106-2-SEQ Screw, M2x10 Pan Head Machine (Cooling fan)

  • Page 83: Optional Accessories

    3/16” (0.48 cm). Connect the oxygen tubing to the outlet port of the humidifier, or directly to the oxygen outlet port of the Eclipse 5 if you do not use a humidifier. Connect the other end of the tube to the nasal cannula, if oxygen supply tubing is not already attached to the cannula.

  • Page 84: Caire Inc. Customer Service Contact Information

    Loctite Corporation, USA. ® Copyright © 2013 Chart Industries. CAIRE Inc. reserves the right to discontinue its products, or change the prices, ma- terials, equipment, quality, descriptions, specifications and/or processes to its products at any time without prior notice and with no further obligation or consequence.

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