Russound MCA-C5 Service Manual
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Russound MCA-C5 Service Manual

8 source multizone controlle amplifier
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  • Page 2 Confidentiality Statement    © Russound/FMP, Inc. dba: Russound.    This Electronic file and all documents contained within are private, confidential and the sole  property of Russound/FMP, Inc. The concepts, ideas and information are proprietary and  may not be disclosed to third parties. All Rights Reserved. Printed in the United States of  America. This document, or parts thereof, may not be reproduced in any form by  photographic, electrostatic, mechanical, or any other method for any use, including  information storage and retrieval, without written permission from the publisher.    Page 1...
  • Page 3 M C A - C 5 U L T I Z O N E O N T R O L L E R MCA-C5 8 Source Multizone Controller Amplifier User and Installation Manual...

  • Page 4: Safety Instructions

    Carts and Stands - The appliance should be used remove the panel lettering. only with a cart or stand that is recommended by the Russound MCA-C5 User and Installation Manual...
  • Page 5 For complete guidelines on antenna grounding procedures, please consult the National Electrical Code, Section 810, ANSI/NFPA No. 70-1984. Antenna Lead-In Wire Grounding Conductors Ground Clamps Electric Service Equipment Power Service Grounding Electrode System Russound MCA-C5 User and Installation Manual...

  • Page 6: Table Of Contents

    Multiple Controller Installation ..................21 Trigger Connections ......................22 Additional Ports and Antenna Connections ..............26 SCS-C5 Configuration Software ..................27 System Start Up........................28 Remote Control Programming ..................29 Remote Control Device Codes ..................31 Technical specifications ......................37 Warranty ...........................38 Russound MCA-C5 User and Installation Manual...

  • Page 7: Product Overview

    Thank you for choosing the Russound MCA-C5 multizone controller amplifier to enhance your home with multiroom audio. The MCA-C5 caters to homeowners who want control over their multiroom Important Note: SCS-C5 software is necessary to program the MCA-C5 system. audio systems with such capabilities as infrared (IR) tools to manage the system It can be downloaded from the Document Center at www.russound.com.
  • Page 8 Programming Center IR In IR LED 2.0/1.1 M C A - C 5 U L T I Z O N E O N T R O L L E R Front Panel with cover removed Russound MCA-C5 User and Installation Manual...
  • Page 9 (with software) for each zone power cord connection AC Voltage Switch Fuse Holder Paging Audio Gain Page Audio In/Loop Out Select appropriate voltage Holds replaceable fuse for Adjusts sensitivity (optional Source 8) AC input connection Rear Panel Russound MCA-C5 User and Installation Manual...

  • Page 10: Keypad Features

    OK - Press to select highlighted item from the menu, or access source list Menu Navigation - Navigate through from Now Playing menus, press (slow) or press and hold (fast) to move up/down a menu list MDK-C5 Keypad Functions Russound MCA-C5 User and Installation Manual...

  • Page 11: Keypad Usage

    Turn off active alarm - Press the power button on the keypad or SRC-C5 Now Playing remote control. Shared Sources Snooze - Press the pause button on the keypad or the SRC-C5 remote Favorites control. Alarm Sleep Timer Russound MCA-C5 User and Installation Manual...
  • Page 12 Shared Sleep Timer Diagnostics - The MDK-C5 provides the portal to a support tunnel when an Party Mode installer needs Russound’s help troubleshooting an MCA-C5 system. From Do Not Disturb the main menu, select "Settings," then "Installation." Choose "Authorize Settings Support."...
  • Page 13 Power - Turn the selected source on or off. Set - Program sequences Russound Zone Control - Activates control of Russound VID / DVD / TV - Use these keys to select a local device. system controller and keypads, and its connected sources.

  • Page 14: Installation Overview

    If you have to run them parallel, make sure to space the wires at least two feet from the AC line. If you need to cross an AC line it The MCA-C5 controller can be rack mounted or placed on a shelf in an should be at a 90° angle.

  • Page 15: Installation Guide

    4-8 ohm load and will provide 40 watts per channel. Standard 16-gauge 4-conductor stranded speaker wire can be run up to 125 feet; 14-gauge wire can be run up to 250 feet. Rack Ear Rack Ear Side View Side View Front View Russound MCA-C5 User and Installation Manual...
  • Page 16 IR receiver OS Update Jumper Programming Port Selects "Run" or Insert cable here for firmware updates. Requires "Program" mode Advanced Programming Cable P/N 2500-521065. MDK-C5 Keypad (rear) Russound MCA-C5 User and Installation Manual...

  • Page 17: Keypad Ir Connection

    AM/FM Front IR 11:30 AM external IR Receiver such as the Russound 858, SaphIR 862 Eye, or SaphIR 860 Phantom. Use 2 twisted pair wire with one pair connecting GND (GROUND) and IR (SIGNAL) and the other pair connecting ST (STATUS) and V+ (+12VDC). Do not connect the shield to the IR receiver terminals.

  • Page 18: Color Plate Conversion

    Once the Display Lens is removed, put aside for reattachment later. Be careful to not damage the display. Screws HOME MENU Metal Frame Bezel Molding Display Lens Screws Frame Plate Trim Plate Keypad Disassembly / Assembly Russound MCA-C5 User and Installation Manual...

  • Page 19: Controller / Keypad Connections

    The eight keypad ports correspond to the eight zones supported by the MCA-C5. When a connected keypad is powered on, the zone becomes active and the corresponding zone LED lights up on the front of the MCA-C5 MDK-C5 controller.

  • Page 20: Speaker Connections

    Lift the black lever for each connection until it locks open and insert the The MCA-C5 supports speaker outputs for zones 1 through 6. These 40 watt proper speaker wire, matching channel and polarity for all four wires. Snap per channel stereo speaker level outputs have high-current two-channel digital the lever down.

  • Page 21: Source Connections

    RNET Source Data Connections Source Audio Connections The RNET Link In and Link Out can be used to connect the MCA-C5 to other On the MCA-C5, sources 1 through 8 have standard stereo audio inputs and specified Russound RNET-enabled source equipment. The connection is made loop outputs.

  • Page 22: Ir Connections

    Common IR Routed IR Outputs This output is supported by the MCA-C5 IR engine and supports IR pass- These six routed IR emitter outputs are supported by the MCA-C5 IR engine through from any of the IR sources or zones. These allow control of any source and support IR pass-through.

  • Page 23: Multiple Controller Installation

    Link In of the next controller. Along with RNET data If two or more MCA-C5 controllers are connected using the RNET Link In and signals, the RNET Link In and Link Out port passes source IR signals.

  • Page 24: Trigger Connections

    The trigger can be used to engage any 12VDC trigger device or component that does not exceed 100mA, such as the Russound R235LS amplifier. The connections for the trigger outputs are made using a two-conductor cable with 3.5mm male mini-plug ports at each end.
  • Page 25 Polarity of 3.5mm Plug Paging Audio IN/OUT The MCA-C5 has a paging audio input and loop output on Source 8 (right channel only) that accepts line level audio signals via RCA cables. The paging 12VDC trigger cable...
  • Page 26 Home Theater Triggers These triggers are used to integrate with home theater systems that can provide a 12 volt trigger. The MCA-C5 can be used to power manage sources The 12VDC 100mA trigger out can be used to engage any 12VDC trigger that are being shared with the home theater system.
  • Page 27 Home Theater Receiver 12V trigger cable MCA-C5 Controller Power strip Power cord Power cords 120VAC outlet ACT-1 CD Player Tuner Loop to other 12VDC triggered device 12V trigger cable Sample Configuration - Home Theater Trigger Russound MCA-C5 User and Installation Manual...
  • Page 28 AM/FM Antenna Connections: AM Antenna The RS232 serial port is located on the back of the MCA-C5 and use a DB-9 cable connection. The MCA-C5 supports RS232 communication with various Connect the included loop antenna for AM reception to the back panel, third-party automation systems through the RS232 port.

  • Page 29: Scs-C5 Configuration Software

    Doc Center at www.russound.com. With your Fixed / Variable Line Output - Determines if zone preamp output gain is at PC laptop, you can configure the system prior to connecting with the MCA-C5 a fixed level or controllable with the zone volume adjustment.

  • Page 30: System Start Up

    The LED will not be lit if the keypad is not turned on or is absent. Check operation of all keypad functions. Check for functional IR signal pass-through (if applicable). The system is now ready to use. Russound MCA-C5 User and Installation Manual...

  • Page 31: Remote Control Programming

    Repeat step 4 for the remaining digits, using 2 for the second digit, and so on. Numeric Keypad - Enter IR codes and numeric input To check for other device codes, repeat steps 1-5, using the appropriate key. Remote Control Programming Keys Russound MCA-C5 User and Installation Manual...
  • Page 32 Press a device key (VID, DVD, etc.). Press and hold SET until the red LED blinks twice, then release. Enter 9-9-3 and then press VOL-. The LED blinks four times. Volume is independently controlled for the selected devices. Russound MCA-C5 User and Installation Manual...

  • Page 33: Remote Control Device Codes

    ClearMax 00883 Lasonic 31510, 31798 Sansui 30189, 30193, 30346, 31089, 31189, Cleartron 01327 Amphion Media Works 31563, 31615 31764 Lenoxx 31437 Colour Voice 00025, 00031 Amplifier Technologies 31584 Sanyo 30219, 30801, 31251, 31469, 31801 Russound MCA-C5 User and Installation Manual...
  • Page 34 30009, 30032, 30053, 30155, 30179, Motorola 01363 30254 30305, 30420, 30468, 30764, 31062 Rembrandt 00011 MyHD 01383 Denon 30003, 30626, 30873 Realistic 30155, 30164, 30175, 30179, 30180, Runco 00000 Niveus Media 01272 30000 30420 Samsung 00040, 00144 Russound MCA-C5 User and Installation Manual...
  • Page 35 20869, 21099, 21970, 22002 CAVS 21057 21914, 21976 01443, 01444, 01749 Sony 20533, 20772, 20864, 21033, 21533, CineVision 20833, 20869, 20876 Malata 20782, 21159 01535 21903, 21904, 21934, 21981, 22020 Marantz 20539 Classic 21917 Russound MCA-C5 User and Installation Manual...
  • Page 36 10765, 10865 Anam 10180 11929, 11944 Magnasonic 11913, 11928 Portland 10019, 10039, 10092 Anam National 10055, 10161 Envision 10030, 10813 Prima 10761, 10783, 10815, 10817, 11933 10003, 10019, 10030, 10052, 10185 Epson 10833, 10840 Russound MCA-C5 User and Installation Manual...
  • Page 37 20041, 20061, 20106, 20175 Supreme 10000 Northgate 21972 Hauppauge 21992 Alienware 21972 10587, 10748, 10768, 10865, 10870, Olympus 20035, 20226, 21046 Headquarter 20046 America Action 20278 10871, 10872 Onkyo 20222 Hewlett Packard 21972 American High 20035 Russound MCA-C5 User and Installation Manual...
  • Page 38 21972 Sanyo 20046, 20047, 20104, 20159, 20240,20368, 20369 Scott 20043, 20045, 20121, 20184, 20210, 20212 Sears 20000, 20035, 20037, 20042, 20046, 20047, 20054, 20066, 20104, 20105, 21237 Sharp 20048, 20062, 20363, 20738, 20807, 20848 Russound MCA-C5 User and Installation Manual...

  • Page 39: Technical Specifications

    Impedance FM: 75 Ohm unbalanced Sensitivity: AM: @20 dB S/N 55 dBu FM: @30 dB S/N 6 dB max 12 dBu Image rejection: AM: 33 dB FM: 80dB S/N ratio: AM: 45dB FM: 60 dB Russound MCA-C5 User and Installation Manual...

  • Page 40: Warranty

    WARRANTY Warranty Before returning a unit for repair, call Russound at (603) 659-5170 for a Return Authorization number. Write this number on the shipping label and ship to: The Russound MCA-C5 Controller Amplifier and MDK-C5 Keypad are fully Russound guaranteed against all defects in materials and workmanship for two (2) years from the date of purchase.
  • Page 41 NOTES Russound MCA-C5 User and Installation Manual...
  • Page 42 ©2008 Russound. All rights reserved. Russound, Inc. All trademarks are the property of their respective owners. 5 Forbes Road, Newmarket, NH 03857 Specifications are subject to change without notice. tel 603.659.5170 • fax 603.659.5388 Russound is not responsible for typographical errors or omissions. email: tech@russound.com www.russound.com 28-1333 12/01/08...

  • Page 43: Test Procedure

    Revision 1.5 The purpose of this document is to provide a standardized full functional test process for the Russound MCA-C5 8 Source Multi-zone Controller Amplifier. ® The approximate time needed to perform this test is 45 minutes. MCA-C5 Test Procedure Rev 1.5...
  • Page 44 Page 19 Russound Firmware Update Utility Install Page 22 Tuner MCU Firmware Page 23 Note: Russound Personnel Start here if it is known the CM has installed the latest firmware. Initial Test Setup Page 25 Start MCA-C5 Tests using 240V AC...

  • Page 45: Equipment Needed

    Inspection Russound customers expect the best; defects are unacceptable. Inspect the Unit Under Test visually for any blemishes, missing pieces and visual indications that may cause concern. Passing visual inspection is a condition of passing full test. Correct any defect before passing the Unit Under Test; if Unit Under Test has defects that cannot be corrected, notify your supervisor.
  • Page 46 1. Obtain the “Russound USB Driver” folder from Russound SQA Department. Copy and extract this folder to your computer. This file has been modified to include all USB devices used with Russound equipment. This is not the CDM 2.00.00.zip created by FTDI USB products.
  • Page 47 7. Select “Install form a list or specific location” then click “Next”. 8. Select “Search for the best driver in these locations. Place a checkmark in “Include this location in Search” Navigate to where the “Russound USB Driver” folder is located. then click “Next”. MCA-C5 Test Procedure Rev 1.5...
  • Page 48 9. Click “Continue Anyway” on the next dialog. 10. This dialog will display showing the USB Serial Converter is being installed. 11. The “Completing the Found New Hardware Wizard” displays and click “Finish”. MCA-C5 Test Procedure Rev 1.5 Page 6 of 78...
  • Page 49 “Install from a list or specific location” and navigate to the location you chose in Step 8. 14. The following dialog appears showing the USB Serial Port is being installed. MCA-C5 Test Procedure Rev 1.5 Page 7 of 78...
  • Page 50 COM & LPT) and you should see “USB Serial Port (COM4)” This shows you loaded the driver correctly. Note: The “USB Serial Port (COM4)” will only display when the MCA-C5 is connected to the USB port of the computer. The Port listed may not be on COM4 and this is ok.
  • Page 51 2. Install the Mprog3.0_Setup by following the default prompts. 3. Open Mprog3.0a and its dialog will display. 4. Obtain the file “USB Serial.ept” from Russound SQA Department. Click “File” then “Open” to display the Open dialog box. Copy the “USB Serial.ept” file into the Open dialog of Mprog.
  • Page 52 1. Obtain the “RNETVersionReaderSetup.exe” file from Russound SQA. 2. Install RNET Version Reader v1.01.02 following the default prompts. 3. Place a shortcut on the desktop from the Russound directory in the Start/Programs button. 4. Open RENT Version Reader and set it as the picture displays.
  • Page 53 1. Plug a USB A-to-B cable from your IBM PC to the USB Port in the front panel of the MCA-C5 Controller. 2. Turn on the MCA-C5. Note: The USB port is available when the MCA-C5 has AC Power applied. 3. Obtain the file RVCLIscripter_setup.exe from Russound. 4. Install RVCLIscripter_setup.exe on your computer.
  • Page 54 Navigate to the RVCLI Scripts folder and open the current version of the MCA-C5 v*.xml file. 15. The MCA-C5 Test Scripts will be loaded into the Command Queue. 16. Place a check mark in the “Clear Log After Each Test” box.
  • Page 55 3. Open “Flash Development Toolkit 4.01”. 4. FDT 4.01 opens. Click the “Cancel” button on the “Welcome!” dialog. 5. Connect a serial cable from the PC to the MCA-C5 “Serial Interface RS232” port. 6. Set the MCA-C5 Controller ID switch to “Update Firmware”.
  • Page 56 10. The “Query Generic Device” appears. The “Select Clock Mode” dialog appears set it to “0” (Zero) and click “OK”. Click the “OK” button in the “Query Generic Device” when it becomes active. MCA-C5 Test Procedure Rev 1.5 Page 14 of 78...
  • Page 57 Enter 2 in the {CKM} window. Enter 2 in the {CKP} window. Click the “Next” button. 12. Click “Next” at the “Connection Type” dialog. 13. Click “Finish” at the “Programming Options” dialog. MCA-C5 Test Procedure Rev 1.5 Page 15 of 78...
  • Page 58 14. Set the MCA-C5 Controller ID switch to position “1”. Turn off the MCA-C5. Note: You create an MCA-C5 Tuner Workspace in Steps 15 – 18. 15. Click “File” then “New Workspace” in the menu bar. In the “Workspace” and “Project” names type “MCA-C5 Tuner.
  • Page 59 Click “Finish” on the “Programming Options” dialog. 19. Click “Tools” and “Options” in the drop down menu. 20. Place a checkmark in the “Open last workspace at start-up” box. Click the “OK” button. 21. Close FDT 4.01. MCA-C5 Test Procedure Rev 1.5 Page 17 of 78...
  • Page 60 Note: If the Russound Firmware Update Utility or FlashHostU is installed on your computer go to Add/Remove programs and remove it. 3. A “Russound Firmware Update Utility” icon will be displayed on the desktop. 4. Double click the “Russound Firmware Update Utility” icon.
  • Page 61 3. Set the AC240V~ / AC100V~ switch to AC100V~. 4. Plug the MCA-C5 into an 110V AC Outlet. 5. Press the power button on the front panel to turn on the MCA-C5. 6. Open FDT 4.01. 7. Click “File” then “Open Workspace”.
  • Page 62 8. Click “File” then “Open Data File” and navigate to the current version of the MCA-C5 Boot Loader file named “RNetBoot-C5_1668.bin”. Note: You can store the RNetBoot-C5_1668.bin file in the “MCA-C5 Boot Loader” folder for ease of use. The FDT 4.01 dialog will display the following: 9. Click “Device” then “Connect to Device”.
  • Page 63 13. You will observe a progress bar at the bottom of the FDT 4.01 window. The bottom window will display in green when the MCA-C5 has been successfully programmed. 14. Press the power button on the MCA-C5 to turn it off.
  • Page 64 2. Select the “Com Port” your computer is using in the “Port” window. Select “C5 (small)” in the Product window. Navigate to the current MCA-C5*.bin file after clicking … button. Click the “Erase” button. You will see the “Erase Target” dialog. Set Keypad ID value to 127.
  • Page 65 J11 of the Digital I/O PCB. If a DB9 switch is used, like the one used in the “Initial Test Setup” section, select the MCA-C5 position of the DB9 Switch and plug the Advanced Programming cable to the serial cable for the MCA-C5.
  • Page 66 18. Connect a two pin jumper to J12 pins 1 and 2 on the Digital I/O PCB. Pin 1 has the square pad on the pcb. 19. Install the DIO PCB into the MCA-C5 chassis. 20. Install cover. 21. Continue by performing the “Initial Test Setup”...
  • Page 67 MCA-C5 Source 8 IN Audio Source Connections. 2. Connect the Audio Line Outputs 1-8 of the MCA-C5 to a second RSS Connect the Audio Line Output number 1 R & L of the MCA-C5 to the RSS Source Selector’s number 1 red and white jacks.
  • Page 68 From RSS Input jacks 4. Plug the speakers used to test the MCA-C5 into the R235LS Spk A jack. Note: The speakers used to test the MCA-C5 should be connected to a Dual Trace Oscilloscope with isolated channels. Channel 1 to the Red and Black connector.
  • Page 69 18. Connect the MCA-C5 Link In cable to one of the RJ45 plugs on the IR Switcher PCB J14. Connect the MCA-C5 Link Out cable to other RJ45 plug on the IR Switcher PCB J14. 19. Connect a 12V 1.5 amp power pack to the IR Switcher.
  • Page 70 27. Connect the Audio Source Connections Source Outputs 1-8 of the MCA-C5 to an RSS connected to a second R235LS amplifier. Connect the Audio Source Output number 1 R & L of the MCA-C5 to the RSS Source Selector’s number 1 red and white jacks.
  • Page 71 37. Build 7 Speaker cables that connect between each zone of the Speaker Selector and each zone of the MCA-C5. 38. Connect J1 Speaker Selector to Zone 1 Speaker Output MCA-C5. Connect J6 Speaker Selector to Zone 2 Speaker Output MCA-C5.
  • Page 72 2. Set the AC100V~/AC240V~ switch to AC240V~ on the MCA-C5. 3. Connect 240V AC to the MCA-C5. 4. Set the Controller ID Switch of the MCA-C5 to Position 1. 5. Turn on the MCA-C5. 6. Watch for “Found New Hardware” balloon to display near the “Task Bar”.
  • Page 73 Install USB PID 1. Russound personnel perform Step 1 only of the Install USB PID section. Contract manufacturer continue to Step 2. Open Window Device Manager. If “Russound USB Serial Interface” in present in COM Port continue by performing the “Ethernet Port”...
  • Page 74 Mprog3.0 has successfully flashed the USB Device when a serial number is displayed in the bottom window. 4. Close Mprog3.0a. Turn off the MCA-C5 and wait at least 3 seconds. Turn on the MCA-C5. 5. The Russound Serial Interface displays momentarily.
  • Page 75 Navigate to the Russound USB Driver location via the Browse button. 7. Click the “Continue Anyway” button in the Hardware Installation dialog. 8. The “Russound USB Serial Interface” install dialog shows progress on left. then the “Completing the Found New Hardware” dialog displays.
  • Page 76 Select “Search for the best driver in these locations”. Place a check mark in the “Include this location in search” box. Navigate to the Russound USB Driver is location via the Browse button. Click the “Next” button. MCA-C5 Test Procedure Rev 1.5...
  • Page 77 11. Click the “Continue Anyway” button in the Harware Installation dialog. 12. The “Russound USB Serial Interface” install dialog shows progress on left. The “Completing the Found New Hardware” dialog displays. Then click the “Finish” button. 13. The “Found New Hardware” balloon stating “Your new hardware is ready to use.”...
  • Page 78 14. Open Windows Device Manager and check then expand the Ports (COM & LPT) . Confirm the name “Russound USB Serial Interface (COM4)” is listed. Your COM port number may be different. Note: The COM Port number can be different on your computer.

  • Page 79: Ethernet Port

    Ethernet Port 1. This Port will be fully tested at a future date. 2. We will confirm the Port LED’s illuminate after the MCA-C5 power is on. The Green LED closest to the Serial Port will blink several times after the MCA-C5 boots up.
  • Page 80 Connect the RJ45 cable going to the IR switcher to the Link Out jack. 12. Perform the same test, Steps 7 – 9, with the Link Out jack of the MCA-C5. 13. If you have a DB9 Switch, set the switch to the RCK DB9 port and continue to Step 16.
  • Page 81 3. Click the “Connect All” button in the “Connection Pool” of RVCLIScripter. 4. Both Ports of the Connection Pool will display “disconnect” buttons showing Scripter has connected to the MCA-C5. 5. Left click once to select the “AM/FM Tuner” script.
  • Page 82 8. All MDK-C5 Keypads with then automatically dial an FM station. Note: The script set for 99.5Mhz FM. Inform Russound Engineering if another frequency is desired. 9. Zone 1 MDK-C5 volume will increase to a reasonable level. Listen for clean undistorted sound from both speakers The oscilloscope should display clean undistorted audio.
  • Page 83 21. Select the FM dial again by repeating Steps 15 - 17and select FM. 22. Unplug the FM Antenna. 23. Press the “Russound” button on the SRC2 Remote control. Press the “Stop” button on the SRC2 Remote control. 24. The word “Seek” will display on the MDK-C5 with the FM antenna unplugged.
  • Page 84 This test passes when you see the following display. 4. Press the space bar since to start the next group. 5. Continue to the “MAC Address” script. Note: Each time a new test starts the Logging window will clear. MCA-C5 Test Procedure Rev 1.5 Page 42 of 78...

  • Page 85: Mac Address

    Enable Sources 1. Press the space bar at the “Enable Sources” dialog. 2. Press the space bar to start the next group “Zone 1”. 3. Continue to the “Zone 1” script. MCA-C5 Test Procedure Rev 1.5 Page 43 of 78...
  • Page 86 6. Press the space bar at the “Treble 100% Zone X” dialog. Treble will increase in both speakers. Check that no distortion is viewed on the oscilloscope. MCA-C5 Test Procedure Rev 1.5 Page 44 of 78...
  • Page 87 Check that no distortion is viewed on the oscilloscope. 11. Press the space bar at the “Bal Left Zone X” dialog. Only the left channel speaker will be heard. Check that no distortion is viewed on the oscilloscope. MCA-C5 Test Procedure Rev 1.5 Page 45 of 78...
  • Page 88 Each column of LED’s is a source b) For Source 1 D12 corresponds to Sony button 1 For Source 1 D10 corresponds to Sony button 2 and so on. Only numeric buttons 0-9 will illuminate an LED. MCA-C5 Test Procedure Rev 1.5 Page 46 of 78...
  • Page 89 This will repeat for Sources 2-6. Then Source 1 and Source 2 will illuminate again which tests Source 7 and 8. Source 7 is shared with Source 1 on the MCA-C5. Source 8 is shared with Source 2 on the MCA-C5.
  • Page 90 3. Test Zones 2-8 while referring to Zone 1 section replacing the X in each line of each test with the Zone number being tested. 4. Press the space bar to start the next group “Audio Source Loop” 5. Continue to “Audio Source Loop” script. MCA-C5 Test Procedure Rev 1.5 Page 48 of 78...
  • Page 91 MCA-C5 “Line Output” audio for Zone 1 – 8. 2. Plug the speaker cable into the second R235LS connected to the RSS that monitors the MCA-C5 “Source Outputs” for Audio Source Connections 1 – 8. 3. Press the space bar at the “Audio Source Loop” script.
  • Page 92 Automatic using Zone 1 Line Output 7. Unplug the Line Outputs Zone 1 R & L RCA cable from the MCA-C5 and plug into the R & L Source 1 Out jacks of the Audio Source Connections. You should be hearing audio from the speakers which is coming from the DVD player.
  • Page 93 Manual Test 13. Unplug the Line Outputs Zone 1 R & L RCA cable from the MCA-C5 and plug into the R & L Source 1 Out jacks of the Audio Source Connections. You should be hearing audio from the speakers which is coming from the DVD player.
  • Page 94 Press the space bar. 2. Unplug only the White RCA cable connected to Source 8 L Input jack on the rear of the MCA-C5. This jack is circled in yellow in the picture. 3. Listen for undistorted audio from both speakers.
  • Page 95 8. Unplug the Right RCA cable from the “Paging Audio Out” jack. 9. Reconnect the Line Outputs Zone 1 R & L RCA cable to the MCA-C5. 10. Press the space bar to start the next group “Triggers”.
  • Page 96 Note: A reading of 10.5 to 11.6 for 12VDC Trigger Outputs is acceptable. 11.4 VDC is normal. 1. Obtain the adconlcd.hex file from Russound Engineering. Program the PIC18F452 on the IR Switcher PCB with this file. The PIC needs to be programmed once to continue testing.
  • Page 97 16. Unplug the 3.5mm cable connected to Trigger Output number 8. Plug this cable into the “Home Theater Output” jack on the MCA-C5. 17. Press the space bar at the 18. Home Theater Trigger Output will turn on for 1.5 seconds.
  • Page 98 6. The logging window will display the following: Line 1 returned value of 1. Ignore the first click. Line 3 and 5 returned a value of 0 indicating active Audio Sensing Source 1. MCA-C5 Test Procedure Rev 1.5 Page 56 of 78...
  • Page 99 Click the “Send” button twice next to the R 7.0.0.6.3.4.1.0 command. When the Logging Window changed states from Zero to 1 this indicates Source 2 Audio Sensing has passed the test. MCA-C5 Test Procedure Rev 1.5 Page 57 of 78...
  • Page 100 11. Click the “Clear” button below the “Logging” window. Click the “Clear” button in the “Command Queue” window. Right click “Audio Sense Source 5 – 8” and left click “Load Test”. MCA-C5 Test Procedure Rev 1.5 Page 58 of 78...
  • Page 101 Click the “Send” button twice next to the R 7.0.0.6.3.4.5.0 command. When the Logging Window changed states from Zero to 1 this indicates Source 6 Audio Sensing has passed the test. MCA-C5 Test Procedure Rev 1.5 Page 59 of 78...
  • Page 102 Click the “Send” button twice next to the R 7.0.0.6.3.4.7.0 command. When the Logging Window changed states from Zero to 1 this indicates Source 8 Audio Sensing has passed the test. MCA-C5 Test Procedure Rev 1.5 Page 60 of 78...
  • Page 103 Click the “Send” button twice next to the R 7.0.0.6.1.0.4 command. When the Logging Window changed states from Zero to 1 this indicates Page Sensing has passed the test. 18. Continue by performing the “Front Panel LED” script. MCA-C5 Test Procedure Rev 1.5 Page 61 of 78...
  • Page 104 5. This sequence will repeat for Zones 3, 4, 5, 6, 7 and 8. 6. This test has passed when all Green LED’s go dark one at a time. 7. Continue by performing the “UEI and Learned IR Test” script. MCA-C5 Test Procedure Rev 1.5 Page 62 of 78...
  • Page 105 6. Click the “Send” button next to the command 7. The IR “talk back” LED of the MCA-C5 will blink. Note: Once the LED begins blinking the MCA-C5 is in the Learn IR mode. The RED will blink for a few seconds then stop.
  • Page 106 5. Set the AC100V~/AC240V~ switch to AC100V~ on the MCA-C5. 6. Connect 100V AC to the MCA-C5. 7. Turn on the MCA-C5 and watch MDK-C5’s to confirm bootup. 8. Connect the Speaker cable to the Speaker Selector PCB common jack.
  • Page 107 Command, this may take a few seconds, which shows the command was successfully processed by the MCA-C5. 10. Connect the Speaker cable to the Speaker Outputs number 1 of the MCA-C5. 11. Press the “Power” button on the Zone 1 MDK-C5 Keypad.
  • Page 108 Use the Oscilloscope to check for undistorted sound in each zone. Use the Speakers to listen for undistorted sound in each zone. 16. Remove the speaker cable from the MCA-C5 and plug it into the R235LS Spk A jack. Note: If any Zones Speaker does not produce audio it is possible the Audio Amplifier mute cables are not connected properly.
  • Page 109 3. This will keep you settings in RVCLIScripter the same once you test another MCA-C5. 4. If you don’t uninstall the “Russound USB Serial Interface” port the next MCA-C5 tested will require you to change the “Connection Pool” settings in RVCLIScripter.
  • Page 110 The Factory Init may take up to 30 seconds before the LED blinks. 3. Power cycle the MCA-C5. Turn it off then back on. 4. Once the MCA-C5 is ready turn on the MDK-C5 for Zone 1. 5. Press the “Home” button on the MDK-C5.
  • Page 111 Appendix Figure 1: RCK and RSS rear view with proper cable connections MCA-C5 Test Procedure Rev 1.5 Page 69 of 78...
  • Page 112 RSS close up with Source numbers labeled RCK close up with Keypad numbers labeled MCA-C5 Test Procedure Rev 1.5 Page 70 of 78...
  • Page 113 Led blinks with Sony key pressed on remote. *Depends on active source IR Switcher PCB Sources MCA-C5 Test Procedure Rev 1.5 Page 71 of 78...
  • Page 114 RSS #2 Used as Zone Selector RSS #1 Used as Source Selector Source 1- 8 Selection Zone 1-6 Selection Source 9-12 Selection RCK and RSS connections for Zone and Source Tests MCA-C5 Test Procedure Rev 1.5 Page 72 of 78...
  • Page 115 Used as Source Selector For Loops Source 1- 8 Selection Zone 1-6 Selection Source 9-12 Selection Same RCK in previous page RCK and RSS connections for Source Loop and Speaker Tests MCA-C5 Test Procedure Rev 1.5 Page 73 of 78...
  • Page 116 Firmware Upgrade with Bootloader installed Note: This section is for Russound Personnel only. 1. With the bootloader installed for the MCA-C5 Main and Tuner processors you can upgrade the firmware by using FlashHostJog only. The same applies to the MDK-C5 Keypad.

  • Page 117: Revision History

    Revision History MCA-C5 Test Procedure Revision History Revision Date Revision Summary Initial 11/25/08 First draft John G 12/01/08 First revision John G 12/05/08 Second revision John G 12/31/08 Third revision John G 1/27/09 Fourth revision John G 2/12/09 Fifth revision...
  • Page 118 Steps 11 to 15 Page 16 of Initial Test Setup adds a multi port DB9 Switch to the test setup. This will allow you to switch between the MCA-C5, RCK, and RNET PCB instead of physically moving the IBM PC Comm1 port cable. The procedure still allows you to physically move the cable if desired.
  • Page 119 Page 45 Front Panel LED Observe that all Green LED’s go dark one at a time at a 1 second interval. Page 49 Factory Initialization Test Front Panel LED blinks continuously when Init is complete. MCA-C5 Test Procedure Rev 1.5 Page 77 of 78...
  • Page 120 Install the Russound USB Driver instead of the original FTDI USB Driver. The Russound USB driver contains the original FDTI driver along with the Russound Driver. After you give the FDTI chip the Russound name during the Mprog3.0a section you will need to reload the Russound Driver again.
  • Page 121 Zone 5 Zone 6 Zone 7 Zone 8 0 ohms 0 ohms +3.3V 4.7K 4.7K S6289 S6289 +3.3V 0.1uF 0.1uF Russound Inc Russound Inc UEI Learning Receiver C2 Front Panel C2 Front Panel Tuesday, July 01, 2008 Tuesday, July 01, 2008...
  • Page 122 S1BB-13F S1BB-13F MINISMDC020 MINISMDC020 1.5K 1.5K S1BB-13F S1BB-13F 4.7K 4.7K Russound Inc Russound Inc SCJ351P00ZS0B00G SCJ351P00ZS0B00G 1.5K 1.5K C2 I/O Distribution Board - 12V Triggers C2 I/O Distribution Board - 12V Triggers IR_OUT_5 Tuesday, July 01, 2008 Tuesday, July 01, 2008...
  • Page 123 1.5K 1.5K 2N3904 2N3904 AMP_MUTE_5 Conn_Top_2_5mm_2pin_ST Conn_Top_2_5mm_2pin_ST 1.5K 1.5K 2N3904 2N3904 AMP_MUTE_6 Conn_Top_2_5mm_2pin_ST Conn_Top_2_5mm_2pin_ST Russound Inc Russound Inc C2 I/O Distribution Board - AMP Standby C2 I/O Distribution Board - AMP Standby Friday, June 27, 2008 Friday, June 27, 2008...
  • Page 124 Zone_LED_1 HEADER 20X2 HEADER 20X2 UEI_IR_IN R56 1K R56 1K UEI_LED_OUT R57 1K R57 1K POWER_LED_OUT Russound Inc Russound Inc C2 IO Distribution Board - Headers C2 IO Distribution Board - Headers Tuesday, July 01, 2008 Tuesday, July 01, 2008...
  • Page 125 T2OUT Tie Shield to Chassis GND RS232/PGM_RXD R1OUT R1IN R2OUT R2IN MAX3232/SO MAX3232/SO CON9 CON9 GND_EARTH2 Russound Inc Russound Inc C2 Digital Board - COM C2 Digital Board - COM <Doc> <Doc> Tuesday, November 25, 2008 Tuesday, November 25, 2008...
  • Page 126 Greg's Debug Header 0.1uF 50V 0.1uF 50V 2.2uF 2.2uF 0.1uF 50V 0.1uF 50V MTHOLE3_5MM MTHOLE3_5MM 4.7K 4.7K 2N3904 2N3904 Russound Inc Russound Inc C2 Digital Board CPU C2 Digital Board CPU <Doc> <Doc> Tuesday, November 25, 2008 Tuesday, November 25, 2008...
  • Page 127 Place one near each power pin +3.3V 74HC138/SO 74HC138/SO 0.1uF 50V 0.1uF 50V +3.3V U31B U31B Russound Inc Russound Inc sh2,10,12 RESET# C2 Digital Board - Memory & I/O C2 Digital Board - Memory & I/O FLASH_RESET# 74HC08 74HC08 <Doc>...
  • Page 128 IR_OUT_4 Spare_In_1 75412_DI 75412_CLK Spare_Out_1 Spare_Out_2 HEADER 25X2 HEADER 25X2 HEADER 25X2 HEADER 25X2 Russound Inc Russound Inc C2 Digital Board - Expansion Port C2 Digital Board - Expansion Port <Doc> <Doc> Tuesday, November 25, 2008 Tuesday, November 25, 2008...
  • Page 129 +3.3V Page Trigger MMBT3906LT1 MMBT3906LT1 PAGE_TRG_IN_12V PAGE_TRG_IN sh3 MMBT3904LT1 MMBT3904LT1 S1BB-13F S1BB-13F 1.5K 1.5K 1.5K 1.5K Russound Inc Russound Inc C2 Digital Board - Triggers C2 Digital Board - Triggers <Doc> <Doc> Tuesday, November 25, 2008 Tuesday, November 25, 2008...
  • Page 130 1N4148 4.7K 4.7K 1N4148 1N4148 IR_ALL_OUT sh4 330 1/2 Watt 330 1/2 Watt ZONE8_IR_IN 1N4148 1N4148 Russound Inc Russound Inc C2 Digital Board - COM C2 Digital Board - COM <Doc> <Doc> Tuesday, November 25, 2008 Tuesday, November 25, 2008...
  • Page 131 330 1/2 Watt ZONE4_IR_IN 4.7K 4.7K ESD30 ESD30 SPARK GAP SPARK GAP Russound Inc Russound Inc C2 Digital Board - Keypad Port 1-4 C2 Digital Board - Keypad Port 1-4 <Doc> <Doc> Tuesday, November 25, 2008 Tuesday, November 25, 2008...
  • Page 132 R113 R113 R112 R112 4.7K 4.7K ESD54 ESD54 SPARK GAP SPARK GAP Russound Inc Russound Inc C2 Digital Board - Keypad Ports 5-8 C2 Digital Board - Keypad Ports 5-8 COM_A sh1,7 <Doc> <Doc> COM_B sh1,7 Tuesday, November 25, 2008...
  • Page 133 R117 R117 C103 C103 CKM3961WV-4P CKM3961WV-4P 47pF 47pF C101 C101 C102 C102 2.20K 2.20K 0.022uF 0.022uF 47pF 47pF Russound Inc Russound Inc C2 - Power Supply C2 - Power Supply <Doc> <Doc> Tuesday, November 25, 2008 Tuesday, November 25, 2008...
  • Page 134 Data_from_Tuner RDS_DATA RDS_CLK 74LV541 74LV541 +3.3V C111 C111 C112 C112 0.1uF 50V 0.1uF 50V 0.1uF 50V 0.1uF 50V Russound Inc Russound Inc C2 - Tuner CPU C2 - Tuner CPU <Doc> <Doc> Tuesday, November 25, 2008 Tuesday, November 25, 2008...
  • Page 135 R129 R129 4.7K 4.7K 4.7K 4.7K 4.7K 4.7K MMBT3904LT1 MMBT3904LT1 Russound Inc Russound Inc 74HC08 74HC08 C2 Digital Board - RTC & ID Select C2 Digital Board - RTC & ID Select Tuesday, November 25, 2008 Tuesday, November 25, 2008...
  • Page 136 P1.6 P0.1/INT1 P1.7 P0.0/INT0 UEI_S3C80F9 UEI_S3C80F9 UEI Debug UEI_RXD UEI_TXD LED Out IR In IR Out Russound Inc Russound Inc C2 Digital Board - UEI C2 Digital Board - UEI <Doc> <Doc> Tuesday, November 25, 2008 Tuesday, November 25, 2008...
  • Page 137 C130 C130 0.033uF 0.033uF C131 C131 C132 C132 2.2uF 25V 2.2uF 25V 0.1uF 50V 0.1uF 50V Russound Inc Russound Inc C2 Digital Board - COM C2 Digital Board - COM <Doc> <Doc> Tuesday, November 25, 2008 Tuesday, November 25, 2008...
  • Page 138 25 MHz 25 MHz 33pF 33pF C140 C140 33pF 33pF C141 C141 R161 R161 330R 330R R160 R160 330R 330R Russound Inc Russound Inc C2 - Ethernet C2 - Ethernet <Doc> <Doc> Tuesday, November 25, 2008 Tuesday, November 25, 2008...
  • Page 139 100V 100V PGND 470uF 100nF 100V 100V 4-40 STANDOFF VNNF_B VSSP_B 50V / 7A MTHOLE3_5MM VSSA4 PGND COMPANY: Russound Inc VSSA5 C2 Audio Amplifer Board TITLE: VSSA6 POWER_SUPPLIES DRAWN: DATED: 10/31/08 CHECKED: DATED: CODE: SIZE: DRAWING NO: REV: QUALITY CONTROL:...
  • Page 140 100.0k RIGHT_AUDIO_IN_4_BUF U7-D TS464CDT U7-B 1.0k 10.0k 10uF 0.1uF 10uF 100.0k 100.0k AGND AGND AGND COMPANY: Russound Inc C2 Audio Amplifer Board TITLE: Audio I/O 1-4 AGND DRAWN: DATED: 10/31/08 CHECKED: DATED: CODE: SIZE: DRAWING NO: REV: QUALITY CONTROL: DATED:...
  • Page 141 TS464CDT U11-B 1.0k R109 R105 10.0k 10uF 0.1uF 10uF 100.0k 100.0k AGND AGND AGND RIGHT_AUDIO_IN_8_UNBUFFERED COMPANY: Russound Inc C2 Audio Amplifer Board TITLE: AGND Audio I/O 5-8 DRAWN: DATED: 10/31/08 CHECKED: DATED: CODE: SIZE: DRAWING NO: REV: QUALITY CONTROL: DATED:...
  • Page 142 RIGHT_AUDIO_IN_8_BUF RIGHT_AUDIO_IN_2_BUF Right AUDIO_IN_PAGE_BUF_L LEFT_AUDIO_IN_3_BUF AUDIO_IN_PAGE_BUF_R RIGHT_AUDIO_IN_3_BUF Left LEFT_AUDIO_IN_4_BUF RIGHT_AUDIO_IN_4_BUF LEFT_AUDIO_IN_5_BUF RIGHT_AUDIO_IN_5_BUF LEFT_AUDIO_IN_6_BUF RIGHT_AUDIO_IN_6_BUF ZONE8_AUDIO_SWITCHED_L ZONE8_AUDIO_SWITCHED_R COMPANY: Russound Inc TITLE: C2 Audio Amplifer Board AUDIO_SWITCHING DRAWN: DATED: 10/31/08 CHECKED: DATED: CODE: SIZE: DRAWING NO: REV: QUALITY CONTROL: DATED: RELEASED: DATED:...
  • Page 143 U101-A BZX84C3V0-7-F C107 C108 R145 C109 R140 .01uF .01uF 1Meg R505 0.1uF 220K R507 220K AGND COMPANY: Russound Inc C2 Audio Amplifer Board TITLE: AUDIO_SENSING DRAWN: DATED: 10/31/08 CHECKED: DATED: CODE: SIZE: DRAWING NO: REV: QUALITY CONTROL: DATED: RELEASED: DATED:...
  • Page 144 ZONE_3_AUDIO_VAR_R AMP3_RIGHTOUT_POS ZONE3_AUDIO_OUT_PWR_AMP_R AGND CONOUT ZONE_3_AUDIO_FIXED_R ZONE_3_AUDIO_FIXED_R AMP3_RIGHTOUT_NEG MODE3 +4.5V_OUT_3 PGND SHEET-11 SHEET-17 J16-1 J16-2 COMPANY: Russound Inc C2 Audio Amplifer Board TITLE: Preamp/Amp 1-3 DRAWN: DATED: 10/31/08 CHECKED: DATED: CODE: SIZE: DRAWING NO: REV: QUALITY CONTROL: DATED: RELEASED: DATED:...
  • Page 145 ZONE_6_AUDIO_VAR_R AMP6_RIGHTOUT_POS AGND ZONE6_AUDIO_OUT_PWR_AMP_R ZONE_6_AUDIO_FIXED_R ZONE_6_AUDIO_FIXED_R CONOUT AMP6_RIGHTOUT_NEG MODE6 +4.5V_OUT_6 PGND SHEET-14 SHEET-20 J22-1 J22-2 COMPANY: Russound Inc C2 Audio Amplifer Board TITLE: Preamp/Amp 4-6 DRAWN: DATED: 10/31/08 CHECKED: DATED: CODE: SIZE: DRAWING NO: REV: QUALITY CONTROL: DATED: RELEASED: DATED:...
  • Page 146 ZONE_8_AUDIO_FIXED_L CL_8 ZONE_8_AUDIO_FIXED_L ZONE_8_AUDIO_VAR_L MUTE_8 ZONE_8_AUDIO_VAR_L ZONE8_AUDIO_SWITCHED_L ZONE8_AUDIO_SWITCHED_L ZONE8_AUDIO_SWITCHED_R ZONE8_AUDIO_SWITCHED_R ZONE_8_AUDIO_VAR_R ZONE_8_AUDIO_VAR_R ZONE_8_AUDIO_FIXED_R ZONE_8_AUDIO_FIXED_R +4.5V_OUT_8 SHEET-27 COMPANY: Russound Inc TITLE: C2 Audio Amplifer Board PREAMP/AMP_7-8 DRAWN: DATED: 10/31/08 CHECKED: DATED: CODE: SIZE: DRAWING NO: REV: QUALITY CONTROL: DATED: RELEASED: DATED:...
  • Page 147 AN_+9V AGND C136 0.33uF TS464CDT C154 C155 U26-C ZONE_1_AUDIO_VAR_R 0.1uF AGND R171 10.0k Op Amp Decoupling 10uF C163 Russound Inc COMPANY: AGND ZONE_1_AUDIO_FIXED_R C2 Audio Amplifer Board TITLE: PRE-AMP_1 DRAWN: DATED: 10/31/08 +4.5V_OUT_1 CHECKED: DATED: CODE: SIZE: DRAWING NO: REV:...
  • Page 148 AN_+9V AGND C168 0.33uF TS464CDT C164 C165 U27-C ZONE_2_AUDIO_VAR_R 0.1uF AGND R179 10.0k Op Amp Decoupling 10uF C193 Russound Inc COMPANY: AGND ZONE_2_AUDIO_FIXED_R TITLE: C2 Audio Amplifer Board PRE-AMP_2 DRAWN: DATED: 10/31/08 +4.5V_OUT_2 CHECKED: DATED: CODE: SIZE: DRAWING NO: REV:...
  • Page 149 AN_+9V AGND C198 0.33uF TS464CDT C194 C195 U29-C ZONE_3_AUDIO_VAR_R 0.1uF AGND R191 10.0k Op Amp Decoupling 10uF C223 Russound Inc COMPANY: ZONE_3_AUDIO_FIXED_R AGND C2 Audio Amplifer Board TITLE: PRE-AMP_3 DRAWN: DATED: 10/31/08 +4.5V_OUT_3 CHECKED: DATED: CODE: SIZE: DRAWING NO: REV:...
  • Page 150 AN_+9V AGND C228 0.33uF TS464CDT C224 C225 U31-C ZONE_4_AUDIO_VAR_R 0.1uF AGND R203 10.0k Op Amp Decoupling 10uF C253 Russound Inc COMPANY: AGND ZONE_4_AUDIO_FIXED_R TITLE: C2 Audio Amplifer Board PRE-AMP_4 DRAWN: DATED: 10/31/08 +4.5V_OUT_4 CHECKED: DATED: CODE: SIZE: DRAWING NO: REV:...
  • Page 151 AN_+9V AGND C258 0.33uF TS464CDT C254 C255 U33-C ZONE_5_AUDIO_VAR_R 0.1uF AGND R215 10.0k Op Amp Decoupling 10uF C283 Russound Inc COMPANY: AGND ZONE_5_AUDIO_FIXED_R TITLE: C2 Audio Amplifer Board PRE-AMP_5 DRAWN: DATED: 10/31/08 +4.5V_OUT_5 CHECKED: DATED: CODE: SIZE: DRAWING NO: REV:...
  • Page 152 AN_+9V AGND C289 0.33uF TS464CDT C284 C285 U35-C ZONE_6_AUDIO_VAR_R 0.1uF AGND R227 10.0k Op Amp Decoupling 10uF C313 Russound Inc COMPANY: AGND ZONE_6_AUDIO_FIXED_R C2 Audio Amplifer Board TITLE: PRE-AMP_6 DRAWN: DATED: 10/31/08 +4.5V_OUT_6 CHECKED: DATED: CODE: SIZE: DRAWING NO: REV:...
  • Page 153 220pF 220pF AMP1_RIGHTOUT_NEG PGND PGND VSSA1 VDDA1 VSSA1 VSSP_A VDDP_A VSSP_A FB_GND_1 FB_GND_1 VDDP_A VSSP_A COMPANY: Russound Inc C2 Audio Amplifer Board TITLE: Stereo Amp 1 DRAWN: DATED: 10/31/08 CHECKED: DATED: CODE: SIZE: DRAWING NO: REV: QUALITY CONTROL: DATED: RELEASED:...
  • Page 154 220pF 220pF AMP2_RIGHTOUT_NEG PGND PGND VSSA2 VDDA2 VSSA2 VSSP_A VDDP_A VSSP_A FB_GND_2 FB_GND_2 VDDP_A VSSP_A COMPANY: Russound Inc C2 Audio Amplifer Board TITLE: Stereo Amp 2 DRAWN: DATED: 10/31/08 CHECKED: DATED: CODE: SIZE: DRAWING NO: REV: QUALITY CONTROL: DATED: RELEASED:...
  • Page 155 220pF 220pF AMP3_RIGHTOUT_NEG PGND PGND VSSA3 VDDA3 VSSA3 VSSP_A VDDP_A VSSP_A FB_GND_3 FB_GND_3 VDDP_A VSSP_A COMPANY: Russound Inc C2 Audio Amplifer Board TITLE: Stereo Amp 3 DRAWN: DATED: 10/31/08 CHECKED: DATED: CODE: SIZE: DRAWING NO: REV: QUALITY CONTROL: DATED: RELEASED:...
  • Page 156 220pF 220pF AMP4_RIGHTOUT_NEG PGND PGND VSSA4 VDDA4 VSSA4 VSSP_B VDDP_B VSSP_B FB_GND_4 FB_GND_4 VDDP_B VSSP_B COMPANY: Russound Inc C2 Audio Amplifer Board TITLE: Stereo Amp 4 DRAWN: DATED: 10/31/08 CHECKED: DATED: CODE: SIZE: DRAWING NO: REV: QUALITY CONTROL: DATED: RELEASED:...
  • Page 157 220pF 220pF AMP5_RIGHTOUT_NEG PGND PGND VSSA5 VDDA5 VSSA5 VSSP_B VDDP_B VSSP_B FB_GND_5 FB_GND_5 VDDP_B VSSP_B COMPANY: Russound Inc C2 Audio Amplifer Board TITLE: Stereo Amp 5 DRAWN: DATED: 10/31/08 CHECKED: DATED: CODE: SIZE: DRAWING NO: REV: QUALITY CONTROL: DATED: RELEASED:...
  • Page 158 220pF 220pF AMP6_RIGHTOUT_NEG PGND PGND VSSA6 VDDA6 VSSA6 VSSP_B VDDP_B VSSP_B FB_GND_6 FB_GND_6 VDDP_B VSSP_B COMPANY: Russound Inc C2 Audio Amplifer Board TITLE: Stereo Amp 6 DRAWN: DATED: 10/31/08 CHECKED: DATED: CODE: SIZE: DRAWING NO: REV: QUALITY CONTROL: DATED: RELEASED:...
  • Page 159 10uF C533 AGND AN_+9V AN_+9V AN_+9V C534 C535 C536 C537 C538 C539 0.1uF 0.1uF 0.1uF COMPANY: Russound Inc AGND AGND AGND C2 Audio Amplifer Board TITLE: Audio Fixed/Variable Switching 1-3 DRAWN: DATED: 10/31/08 CHECKED: DATED: CODE: SIZE: DRAWING NO: REV:...
  • Page 160 10uF C547 AGND C548 C549 C550 C551 C552 C553 0.1uF 0.1uF 0.1uF AGND AGND AGND COMPANY: Russound Inc C2 Audio Amplifer Board TITLE: Audio Fixed/Variable Switching 4/6 DRAWN: DATED: 10/31/08 C554 C555 C556 C557 CHECKED: DATED: 0.1uF 0.1uF CODE: SIZE:...
  • Page 161 AN_+9V AN_+9V C643 C644 C645 C646 C649 C650 C651 C652 0.1uF 0.1uF 0.1uF 0.1uF AGND AGND COMPANY: Russound Inc C2 Audio Amplifer Board TITLE: AUDIO_FIXED_VAR_SWITCHING_7-8 DRAWN: DATED: 10/31/08 CHECKED: DATED: CODE: SIZE: DRAWING NO: REV: QUALITY CONTROL: DATED: RELEASED: DATED:...
  • Page 162 PAGE_SGNL_SENSE_OUT R359 J29-36 U100-A AUDIO_SGNL_SENSE_OUT J29-37 AUDIO_IN_1_RCA/AM_FM_TUNER J29-38 R361 6.80K J29-39 J29-40 R352 AGND R364 PGND COMPANY: Russound Inc C2 Audio Amplifer Board TITLE: DIGITAL_IO DRAWN: DATED: 10/31/08 CHECKED: DATED: CODE: SIZE: DRAWING NO: REV: QUALITY CONTROL: DATED: RELEASED: DATED:...
  • Page 163 R355 100.0k AN_+9V TS464CDT AUDIO_IN_PAGE_BUF_L U60-B C564 C565 AN_4.5V 0.1uF R357 AGND 100.0k TS464CDT AUDIO_IN_PAGE_BUF_R U60-C COMPANY: Russound Inc C2 Audio Amplifer Board TITLE: PAGING DRAWN: DATED: 10/31/08 CHECKED: DATED: CODE: SIZE: DRAWING NO: REV: QUALITY CONTROL: DATED: RELEASED: DATED:...
  • Page 164 10.0k R366 10.0k R365 1.0k AN_+9V AGND 10uF C600 0.33uF C593 C594 0.1uF AGND AGND Op Amp Decoupling Russound Inc COMPANY: ZONE_7_AUDIO_FIXED_R TITLE: C2 Audio Amplifer Board PRE-AMP_7 DRAWN: DATED: 10/31/08 +4.5V_OUT_7 CHECKED: DATED: CODE: SIZE: DRAWING NO: REV: QUALITY CONTROL:...
  • Page 165 R377 10.0k R376 1.0k AN_+9V 10uF AGND C630 C603 0.33uF C623 C624 0.1uF AGND AGND Op Amp Decoupling Russound Inc COMPANY: ZONE_8_AUDIO_FIXED_R C2 Audio Amplifer Board TITLE: PRE-AMP_8 DRAWN: DATED: 10/31/08 +4.5V_OUT_8 CHECKED: DATED: CODE: SIZE: DRAWING NO: REV: QUALITY CONTROL:...
  • Page 169 BOM C2 Front Panel Rev A 7/1/2008 Substitutable Item Quantity Reference Description Value Manufacturer Part Number 1 C1 CAP 0.1UF 50V 10% CER RADIAL 0.1uF 50V 10% Kemet C322C104K5R5TA 8 D3,D4,D5,D6,D7,D 8,D9, 2.0mm Cylinder LED ‐ Green Kingbright L‐1394GDT Pending  Approval 1 D1  2.0mm Cylinder LED ‐ Red Kingbright L‐1394IDT Pending  Approval Pending Pending  1 D2 1 D2 3 1mm Circular LED Red .1mm ...
  • Page 170 BOM C2 I/O Distribution Board Rev D 12/17/08 Item Quantity Reference Description Value Manufacturer Part Number Manufacturer #2 11 D1,D2,D3,D4,D5,D6,D 7,D8,D RECTIFIER GPP 100V 1A SMD MELF Diodes Inc DL4002‐13‐F 9,D10,D11 9 F1,F2,F3,F4,F5,F6,F7,F8,F9 0.20A hold current resettable PTC Raychem MINISMDC020 Fuzetec Technology  Co Ltd 9 J1,J2,J3,J4,J5,J6,J7,J8,J9 Dual 3.5mm Mini Jack S. C. Precision SCJ351P00ZS0B00G 6 J10,J11,J12,J13,J14,J15 2 Pin 2.5mm Wire to Board  Conn Top Component Inc W256V02T000‐N Connector 2 J16,J17 2mm 2x25 pin Right Angle Header Conn Top Component Inc H2N20‐225R0BKC002 1 J18 13 Pin Vertical FFC Connector ‐ ...
  • Page 171 10 R20,R22,R32,R35,R36 ,R38,R4 RES 1.5K OHM 1/8W 5% 0805 SMD 1.5K 5% Panasonic ERJ‐6GEYJ152V 0,R42,R44,R46 6 R37,R39,R41,R43,R45,R47 RES 10 OHM 1/8W 5% 0805 SMD 10R 5% Panasonic ERJ‐6GEYJ100V 14 R19,R21,R30,R34,R48 ,R49,R5 RES 1.0K OHM 1/8W 5% 0805 SMD 1K 5% Panasonic ERJ‐6GEYJ102V 0,R51,R52,R53,R54,R 55,R56, C2 Digital I‐O Board Assembly Items Item Qty  Reference                               Part Name      Descriptio Manufacturer   Part Number  50 Pin  Spacer,2x101x.8H Headers  Spacer Cushion 25X25X8T made from "EVA" (placed on top of the I/O Distribution PCB towards cover)
  • Page 172 BOM MCA C5 Digital Board 12/15/2008 Rev H Russound Inc Item Reference Description Value Manufacturer MFG PART# Manufacturer #2 BATTERY LITHIUM COIN 3V W/LEGS Panasonic CR1220‐1HF New Pan Eastern C1,C4,C5,C6,C7,C8,C9,C21,C2 2,C23,C CAP CERAMIC .100UF 50V  X7R 0603 0.1uF 50V Kemet C0603C104K5RACTU 24,C25,C27,C28,C30,C45,C47 ,C51,C5 2,C53,C54,C55,C56,C57,C59,C 104,C1 13 C116 C122 C123 C129 C131 13 C116 C122 C123 C129 C131 ,  C139,C134‐138 C114,C115 CAP CERAMIC 12PF 50V NP0 0603...
  • Page 173 C19, C20, C119,C120,C125,C1 26,  CAP CERAMIC 33PF 50V NP0 0603 33pF Kemet C0603C330J5GACTU C140‐141 C124 CAP ELECT 10UF 16V VS SMD ‐ Size A 10uF 16V Panasonic EEE1CS100SR Chiyu C130 CAP 33000PF 50V CERM X7R 0805 0.033uF Panasonic ECJ‐2VB1H333K CAP CERM 10000PF 2000V X7R 1825 0.01uF 1825GC103KAT1A C142 220uF Panasonic Chiyu CAP 220UF 6.3V ELECT VS SMD‐D Size ECE‐V0JA221WP CAP 100UF 6.3V VS ELECT  SMD‐D Size   100uF Panasonic Chiyu ECE‐V0JA101SP RECTIFIER GPP 100V 1A SMB Micro  S1BB‐13‐F    Chiyu Commercial Co. D2,D3,D4 DIODE ZENER 250MW 5.6V 5% SOT23 BZX84‐C5V6 Searcher D5,D30,D31...
  • Page 174 3 PIN HEADER .100 Centers Conn Top  H1A25‐103S0BKC007A Conn Top Component Inc J7,J8 2x25 Socket Header ‐ Right Angle Conn Top  P2N48‐250R0BKC000   Conn Top Component Inc. 6 pos RJ‐45 Modular Connector Kinsun 3012645500 Kinsun 4 Pin 3.96mm Wire to Board Connector CKM3961WV‐4P Hirose 5 PIN HEADER .100 Centers Conn Top  H1A25‐105S0BKC007A Conn Top Component Inc. 8 PIN HEADER .100 Centers Conn Top  H1A25‐108S0BKC007A Conn Top Component Inc. 6 PIN HEADER .100 Centers Conn Top  H1A25‐106S0BKC007A Conn Top Component Inc. RJ 45 RJ 45 Modular Connector with LEDs for ‐...
  • Page 175 R7,R8,R9,R10,R11,R12,R13,R1 4,R15,R RES 4.7K OHM 1/10W 5% 0603 SMD 4.7K Panasonic ERJ‐3GEYJ472V 16,R22,R25,R26,R27,R28,R29 ,R30,R3 1,R32,R33,R34,R43,R47,R48,R 50,R52, R54,R56,R58,R59,R60,R61,R6 2,R63,R 64,R66,R67,R71,R72,R73,R77 ,R78,R7 9,R83,R84,R85,R89,R90,R91,R 95,R96, R97,R101,R102,R103,R107,R1 08,R10 9,R113,R118,R119,R120,R121 ,R122,R 123,R124,R125,R126,R127,R1 30,R13 1,R132 R17,R18,R19,R23 RES ZERO OHM 1/10W 5% 0603 SMD 0 OHM Panasonic ERJ‐3GEY0R00V R20,R128 RES 47K OHM 1/10W 5% 0603 SMD Panasonic ERJ‐3GEYJ473V RES 470K OHM 1/10W 5% 0603 SMD 470K Panasonic ERJ‐3GEYJ474V R36,R37,R40,R41,R147 RES 1.5K OHM 1/10W 5% 0603 SMD 1.5K Panasonic ERJ‐3GEYJ152V R45,R49,R51,R53,R55,R57,R6 5,R69,R...
  • Page 176 IC SERIAL EEPROM 64K 8‐SOIC Microchip 24LC64‐I/SN Microchip IC SRL EEPROM 1024K 8SOIC Microchip 24LC1025‐I/SM Microchip 32M (4MX8) 3V REG, MIRRORBIT Flash   Spansion S29GL032N90TFI030 Searcher Memory IC QUAD 2‐INPUT AND GATE 14‐SOIC SN74HC08DR Searcher IC QUAD 2‐INPUT NOR GATE 14‐SOIC SN74HC02DR Searcher 4MX16 SDRAM LOW POWER PBF 54TS OP‐ Micron MT48LC4M16A2P‐ Searcher II 3.3V  75:G IC OCT D LATCH TRI‐ST 20‐SSOP SN74LV573ADBR Searcher IC QUAD 2‐INPUT NAND GATE 14‐SOIC SN74HC00DR Searcher U22,U23 IC 3‐8 LINE DECOD/DEMUX 16‐SOIC SN74HC138DR Searcher 8x12 Analog Switch Array Zarlink  MT8812AP1 Searcher 2.5A Step Down Switching Regulator ST ...
  • Page 177 Conn Top Don't  Popula C2,C3,C10,C11,C12,C13,C14,C 15,C16, CAP 1000PF 50V CERAMICX7R 0603 Kemet C0603C102K5RACTU C17,C18,C61,C62,C63,C64,C6 5,C66,C 67,C68,C69,C70,C71,C72,C73 ,C74,C7 5,C76,C77,C78,C79,C80,C81,C 82,C83, C84,C85,C86,C87,C88,C89,C9 0,C91,C 92,C127,C128 Assembly  C2 Digital I‐O Board Items Manufacturer #2 Item Qty  Reference                               Part Name      Description      Manufacturer   MFG PART# CAV6.6_HS_A Zhen Feng CAV6.6_HS_AC.dwg C.dwg Zhen Feng Right Angle   Bracket to  Bracket, 10mm x    Bracket fasten boar d  10mm Dual M3 Tap to chassis...
  • Page 178 Screw,  Zhen Feng Tapping, M3‐ 0.5 X 6mm,  Philips, Pan  Screw Head,  Stainless  Steel, Zinc  Plate Zhen Feng Screw, SEMs,  M3‐0.5 X  Screw 6mm, Philips,  Pan Head,  Zinc Plate Thermal  Kertai   Thermal Grease Conductive   Thermal Grease Grease Cushion 25X25X8T made from EVA Cushion 25X25X8T made from "EVA" Jiunmaw Jiunmaw (placed on top of the Digital IO PCB towards cover)
  • Page 179 BOM MCA C5 Audio/Amp Board 12/15/2008 Rev D Changed Since last Rev Item Qty Reference Description Value Voltage  Tolerance Manufacturer MFG PART# Rating 2 C103 C112 Multilayer Cer Chip Cap X7R 0805 .001uF Panasonic ECJ‐2VB1H102K 77 C1‐2 C11 C16‐17 C316‐318 C320‐323 C3 26‐ CAP CERM .10UF 10% 100V X7R 1206 100nF 100V 12061C104KAZ2A 328 C345‐346 C348‐349 C351‐358 C378 ‐379  C382‐383 C385‐392 C412‐413 C416‐417  C419‐ 426 C446‐447 C450‐451 C453‐460 C480 ‐481  C484‐485 C487‐494 C514‐515 43 C12 C319 C324‐325 C329‐330 C341‐342  C359‐ 220pF Capacitor 220pF 08055A221GAT2A 363 C374‐375 C393‐397 C408‐409 C427 ‐431 ...
  • Page 180 48 C31 C134 C139‐141 C146‐147 C166 C17 1‐173  SMD Cap 0805 ‐ X7R Panasonic ECJ‐2VB1HxxxK C178‐179 C196 C201‐203 C208‐209 C22 6  C231‐233 C238‐239 C256 C261‐263 C26 8‐269  C287 C292‐294 C299‐300 C576‐578 C58 3‐584  C601 C606‐608 C613‐614 6 C314 C380 C414 C448 C482 C516 Electrolytic Cap 47uF 100V BC Components 2222 037 59479 53 C32 C38 C41 C53 C61 C69 C77 C85 C93  C102  SMD Ceramic Cap 0805 ‐ X5R Panasonic ECJ‐2FB1C105K C105 C111 C118 C122 C135 C142 C155  C165  C167 C174 C195 C197 C204 C225 C227  C234  C255 C257 C264 C285 C288 C295 C519  C521  C535 C537 C539 C549 C551 C553 C555  C557  C565 C571 C579 C594 C602 C609 C624  C644  C646 C650 C652 16 C33 C136 C143 C168 C175 C198 C205 C2 28 ...
  • Page 181 2 D5 D7 SMD Small Signal Diode ‐ Mini‐ Diodes Inc LL4148 Melf/SOD‐80 2 D6 D8 3 Volt 350mW Zener SOT23 Diodes Inc BZX84C3V0‐7‐F   2 J1 J4 7.92 mm Contact Pitch, High‐Current  Hirose  DF22‐4P‐7_92DSA Connector Electronic  Company 6 J11‐13 J17‐19 3.96mm Pitch 4Pin Connector ConOut CKM3961WV‐4P 6 J14‐16 J20‐22 2 Pin 2.5mm Wire to Board Connector Conn Top  W256V02T000‐N Component Inc 1 J29 LATCHING 40 PIN HEADER; 2mm  Conn Top  LH2NB‐40SLBKC000  CENTERS Component Inc 1 J3 2 Pin Male Connector 3.96mm Pitch CKM3961WV‐2P 2 J6 J30 3 pin 2.5mm Wire to Board Connector...
  • Page 182 1 R162 SMD RES 0805 1.0k Panasonic ERJ‐6ENFxxxxV 2 R165 R362 SMD RES 0805 10.0k Panasonic ERJ‐6ENF1002V 2 R169 R168 SMD RES 0805 10.0k Panasonic ERJ‐6ENFxxxxV 104 R17 R19 R22‐23 R25 R27‐29 R32‐35 R37  R39‐ SMD RES 0805 100.0k Panasonic ERJ‐6ENFxxxxV 41 R44‐47 R49 R51‐53 R56‐66 R68‐71 R7 4  R76‐78 R81‐84 R86 R90 R92‐94 R96‐99  R101  R103‐105 R108‐111 R122 R152‐155 R30 4‐305  R308 R310 R312‐313 R316 R318 R320 R 322  R326‐329 R332 R334 R336‐337 R340 R3 42  R344‐345 R348 R350 R353 R355 R357 R 387‐ 388 R391 R393 R395‐396 R399 R401 18 R182 R67 R43 R20‐21 R54 R106‐107 R88  R72 ...
  • Page 183 13 U21 U49 U52‐54 U56 U58 U75 U77‐80 U100 Dual Rail to Rail Op Amp ST  TS462CDT Microelectronic 1 U101 Dual Rail to Rail Op Amp TEXAS  LMV932IDR INSTRUMENTS 8 U25 U28 U30 U32 U34 U36 U74 U76 Elec Vol Control W/Input Switching  Sanyo LC75412E Package:  QIP64E 8 U3 U13 U50‐51 U55 U57 U73 U81 Tripple SPDT Analog Switch Intersil ISL84053IBZ 6 U37 U39 U41 U43 U45 U47 2 X 100 W Class D Power Amplifier TDA8920BJ   6 U38 U40 U42 U44 U46 U48 Microcontroller Supervisor 4.75V  MicroChip MCP120T‐475 SOT23 15 U4‐11 U26‐27 U29 U31 U33 U35 U60 Quad Rail to Rail Op Amp ST  TS464CDT Microelectronic 1 U59 3‐TO‐8 LINE DECODER/DEMUX TEXAS ...
  • Page 184 BOM ZXP-E5 Power Supply Board Date Created: 7/25/08 Revision: F Author: Jeremy Labbe Revised Date: 12/15/08 Revised By: J. Labbe All items on this Bill of Materials must be Rohs Compliant. 4 Layer Board Item Qty Reference Designator Description (Incl. Package) Value Value Manufacturer...
  • Page 185 Screw, Self Tapping, M3.5 X 8mm, Philips, Pan 4 HS1 and HS2 to PCB Head, Stainless Steel, Zinc Plate 1 SP1 Spacer,Grounding Do not populate for ZXP-E5,Populate for MCA-C5 2 F2 F4 Fuses for holders 5X20mm Slo-Blo Walter Electronic Co., Ltd. TMDT10AL250V 6.3A...
  • Page 186 Screw,Machine, Pan Head,Phillips,M3x16mm,Black Oxide Serial Number Label 40mm x 10mm white with black text Bar- Code Style. This label includes the serial number and Rev. # of the MCA-C5. (to be placed on rear of MCA-C5) Side Chassis Cover Label Programming Center Label...

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