Troubleshooting; Putting Out Of Operation/Waste Disposal; Technical Data; Remarks On The Use Of The Battery Cartridge And Charging Unit - Klauke UAP 2 Instruction Manual

Instruction Manual UAP 2
______________________________________________________________________________________________________________________

5.5. Remarks on the use of the battery cartridge and charging unit.

The charging unit is run with a nominal voltage of 230 V and a
frequency of 50 Hz. New batteries must be charged prior to use.
To charge the battery cartridge (Pos.-#. 7) the power plug of the
charging unit has to be plugged into the power supply and the
battery cartridge has to be pushed into the charging unit (Picture
14). The charging time is one hour (Picture 15). The charging level
of the battery cartridge can be checked by a LED.
green battery cartridge is charged
red Battery cartridge is empty and is just being charged
flashing battery cartridge is not pushed in properly or too hot,
a sound signal occurs
Push the battery into the charging unit so that the polarity of the
poles of the battery corresponds to those at the charger. Is the
battery plugged in correctly the LED changes from green to red
and the charging procedure starts. When the charging procedure is
terminated the LED changes again to green. Simultaneously a
signal occurs for 5 seconds.
No other battery cartridges e.g. dry batteries or car batteries etc. are
permitted to be used neither in the tool nor in the charging unit.
As soon as the speed of the machine decreases noticeably the
battery must be recharged. Do not recharge a partially empty
battery as a precaution (Picture 20).
If charging a battery which has currently been used or which was
laying in the sun for a longer period of time the LED might flash
red. In this case wait for a while. The charging procedure starts
after the battery cooled down.
Does the LED flash red and green and does an audible tone occur
for 20 seconds it is not possible to charge that battery. The poles of
the battery or the charging unit are dirty or the battery is low or
damaged. If you want to charge two batteries in a row wait for 15
min before you charge the second battery.
Avoid great fluctuating temperatures under 0°C and above 40°C
(Picture 17). Through these fluctuations damages may result for
the battery cartridge as well as for the charging unit. The best
operation temperature is between 15-25 °C. Do not leave or
operate the charging unit in rain or snow (Picture 19). Do not
charge the battery near lightly inflammable materials or gases
(Picture 18).
Do not use the cord to transport the charging unit or to pull the
plug out of a wall socket with force. Do not insert strange parts
into the ducts of the charging unit.
Attention
Do not place the battery in your pocket or in your
toolbox if there are any conductive materials in it such
as coins, keys, tools or other metallic parts.
The charging of the batteries must only be done with charging
units supplied by the manufacturer.
Pull the plug of the charging unit after charging (Picture 16). Do
not disassemble the charging unit or battery.
In order to safeguard a safe and proper performance of the
charging unit the repair and service of the unit should be made
through our Service Centre.
5.6. Storage and transport of the crimping tool
In order to protect the tool against damages it has to be cleaned
carefully after every use and be put into the transportation case
which has to be closed safely.
Into this case you can put a spare battery cartridge, the charging
unit, 3 pressing jaws and the instruction manual.

6. Troubleshooting

a.) Constant flashing of the light diode display (Pos.-#. 6) at the end of a
pressing cycle.
=> Exchange battery. Does the diode continue to flash the tool must be
returned to the manufacturer. (Pls. see also chapter 4.3 for more
information)
b.) The tool loses oil.
=> Return the unit to the manufacturer. Do not open it and damage the
seal of the tool.
c.) The motor doesn't switch off and no automatic retraction occurs.
=> Stop the pressing process. Press the retract button (Pos.-#. 2) and the
operating switch continuously and simultaneously for about 10 sec. Will
the malfunction not be eliminated by this operation the tool has to be
returned to the manufacturer.

7. Putting out of operation/waste disposal

This unit is subjected to the scope of the European WEEE (2002/96/EG)
and RoHS (2002/95/EEC) directives.
The WEEE directive regulates the collection and the environmental
friendly recycling of electro and electronic units. Information about this
can be found in our home page
RoHS'.
The RoHS directive bans new electrical and electronic equipment put on
the market which contains more than 0,1 weight percentage lead,
mercury, hexavalent chromium, polybrominated biphenyls (PBB) or
polybrominated diphenyl ethers (PBDE) and 0,01 weight percentage
cadmium per homogeneous material.
Battery cartridges (Pos.-No. 5) must be specially disposed of according
to the EEC Battery Guideline.
Attention
Do not dispose of the unit in your residential waste.
Klauke has no legal obligation to take care of their
WEEE outside Germany unless the product has been
shipped and invoiced from inside your country by Klauke.
Please contact your distributer to find out more how to
get your tool recycled environmental friendly.

8. Technical Data

Weight (w/o pressing jaws):
Pressing force:
Thrust force:
Driving motor:
Battery capacity:
Battery voltage:
Charging time:
Pressing time:
Pressing performance:
Hydraulic oil:
Environmental temperature:
Sound level:
Vibrations:
Dimensions:
Note
Additional copies of the of the IM are available upon request with no
charge. The part # is HE.4947_O.
page 10
www.Klauke.com under 'WEEE &
approx. 3,9 kg
dependent on the pressing jaws
min. 32 kN
direct-current permanent field motor
3 Ah (RA5)
12 V
approx. 1 h, respectively1/4 h with quick-
charger
4s to 7s (depending on the nominal width)
approx. 230 compressions/battery with
NW 20
65 ml "Shell Tellus T 15"
-20°C to +40°C
70 dB (A) in 1m distance
< 2,5 m/s²
see Picture 2