Die Selection ..............11 Connector Selection ............. 11 Safety is essential in the use and maintenance of Klauke tools and equipment. This manual and any mark- Maintenance ..............12 ings on the tool provide information for avoiding hazards Troubleshooting ............13 and unsafe practices related to the use of this tool.
Instruction manual EK 135L IMPORTANT SAFETY INFORMATION SAFETY Wear eye protection when operating ALERT or servicing this tool. SYMBOL Failure to wear eye protection could result in serious eye injury from fl ying debris or hydraulic oil. This symbol is used to call your attention to hazards or unsafe practices which could result in an injury or property damage.
Instruction manual EK 135L IMPORTANT SAFETY INFORMATION Pinch points: Do not allow anything to contact the battery terminals. • Remove battery before changing dies, adapters, or jaws. • Do not immerse the batteries in liquid. Liquid may create a short circuit and damage the battery.
Instruction manual EK 135L Adapter Kits Procedure for Using Kearney PH14 Dies Procedure for Using Kearney PH2 Dies; 48824 Die Holder Kit 1. No die holder assemblies are needed. Dies fi t directly into tool. 1. Install 48823 PH2 die spacer assembly into hole in top of “C”...
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Instruction manual EK 135L Adapter Kits (cont’d) Procedure for Using Thomas & Betts TBM15 Dies; Procedure for Using Burndy Y46 Dies; 48788 Die Holder Kit 48820 Die Holder Kit 1. Install the upper 48789 die holder assembly in hole 1. Install the upper 48822 die holder assembly in hole in top of “C”...
Instruction manual EK 135L Adapter Kits (cont’d) Setup Procedure for Using 12-Ton “U” Dies; 1. Select the die set that corresponds to the size, type, 48802 Die Holder Kit and manufacturer of connector to be crimped. 1. Install the upper 48803 die holder assembly in hole 2.
Instruction manual EK 135L Operation Inspect tool and dies before use. Replace any • Do not use this tool for continuous use. After 30 to worn or damaged parts. A damaged or improp- 40 cycles, allow the tool to cool for 15 minutes.
Instruction manual EK 135L Operation (cont’d) 5. Depress the trigger to advance the piston. Hold the trigger down until the piston automatically begins to retract. For a cUL or UL classifi ed crimp, see the connector Notes: If the crimping tool does not automatically table in this instruction manual.
Instruction manual EK 135L Die Selection Refer to “Connector Selection” for brand names and model numbers of appropriate lugs as well as crimping instructions. Crimps made with this tool and KC12-type or KA12-type dies are cUL and UL classifi ed when used with the appropriate conductor and connectors listed below.
2. Check the oil level. grene, or death. Annually or After 10,000 Crimps 1. Replace the hydraulic oil. 2. Send the tool to a Klauke Authorized Service Center for inspection. Do not use solvents or fl ammable Checking the Oil Level liquids to clean the tool body.
Air in hydraulic system. Pull trigger and hold retract button simultaneously. Run for approximately 10 seconds, and then attempt to crimp. If unsuccessful, return tool to a Klauke Authorized Service Center. Cold oil. Pull trigger and hold retract button simultaneously to warm oil. Store tool in warm area.
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