CAME KRONO KR300 Installation Instructions Manual
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CAME KRONO KR300 Installation Instructions Manual

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CAME UNITED KINGDOM LTD
UNIT 3,
ORCHARD PARK INDUSTRIAL ESTATE,
TOWN STREET, SANDIACRE,
NOTTINGHAM NG10 5BP
TEL: 0115 921 0430
FAX: 0115 921 0431
INTERNET - www.cameuk.com
E-MAIL - enquiries@cameuk.com
1) Left-hand motor unit
2) Right-hand motor unit
3) Control panel
4) Radio reveicer
5) Safety photocell
6) Key-operated selector switch
7) Flashing light
8) Receiving antenna
9) Photocell column
10) Radio transmitter
UNITED KINGDOM LTD.
TECHNICAL
HELPLINE
0115 921 0430

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  • Page 1 CAME UNITED KINGDOM LTD UNIT 3, ORCHARD PARK INDUSTRIAL ESTATE, TECHNICAL TOWN STREET, SANDIACRE, NOTTINGHAM NG10 5BP HELPLINE TEL: 0115 921 0430 0115 921 0430 FAX: 0115 921 0431 INTERNET - www.cameuk.com E-MAIL - enquiries@cameuk.com UNITED KINGDOM LTD. 1) Left-hand motor unit...
  • Page 2 INTRODUCTION These instructions will show you how to install a KRONO gearmotor external automatic opening system for wing gates. Please read these instructions and diagrams carefully before starting any work. Standard Installation 1) Left-hand motor unit 2) Right-hand motor unit 3) Control panel 4) Radio receiver 5) Safety photocell...

  • Page 3: Table Of Contents

    PROGRAMMING THE REMOTE CONTROLS TO THE CONTROL PANEL 4) Troubleshooting Guide 5) Technical Information MOTOR TORQUE SETTINGS ZA4 CONTROL PANEL DESCRIPTION ZA4 WIRING DIAGRAM CONTROL PANEL ADJUSTMENTS ELECTRICAL CONNECTIONS 7) Contact Information “Time marches on but Came automation equipment stands the test of time...”...

  • Page 4: Basic Hinge Geometry

    STAGE 1 CIVIL & MECHANICAL SECTION 1.1 - Basic Hinge Geometry Before beginning your installation of your KRONO system, check the following: • Your gate piers or posts are sufficiently strong enough to support the gates and operators and the gates swing freely and there is no friction between the moving parts.

  • Page 5: Basic Cable Layout

    1.2 - Basic Cable Layout This diagram details the basic cable layout for a pair of motors. The power supply to the control panel should be live and protected in accordance with the 16th edition electrical regulations. The supply should be rated at a minimum of 6 amps. When installing wires outdoors the cable approach to all devices must be from below to create a ‘drip-loop’...

  • Page 6: Low Voltage Cable Layout

    1.3 - Low Voltage Cable Layout All CAME accessories can be wired 0.2m stranded cable (burglar alarm type). The tuned antenna should be wired with coaxial cable (RG59). Fig 3 Flashing light Keyswitch Tuned Antenna Coaxial Doc-E safety cable beams 2 core 8 core 0.2mm stranded...

  • Page 7: Attaching The Rear Bracket

    1.4 - Attaching the Rear Bracket The rear bracket can be lengthened or shortened to suit individual installations, site and the position of the gate (with respect to the bracket). When attaching the rear bracket to the post or pillar use suitable expansion bolt or chemical fixings. If fitting to a wooden post it is advised to use threaded bar bolted through the post for added strength.
  • Page 8 Type Opening Angle 90° KRONO 120° Fig 5 Attach the rear bracket while respecting distances A and B between the hinge on the gate and the hole in the centre of the bracket (which is used to hold the gear motor). To make the operation easier, the KRONO installation kit contains two cardboard templates (for 90°...

  • Page 9: Attaching The Brackets

    1.5 - Attaching the Brackets With the gate closed, install the front bracket on the gate wing. The front bracket, when installed, must be aligned along the horizontal axis of the rear bracket (see figure) and the distance between the centre axes of the brackets must be 910mm.
  • Page 10 END OF INSTALLATION STAGE 1 BEFORE STARTING STAGE 2 - Wiring and Electrical PLEASE CHECK THAT YOU HAVE CORRECTLY: Page 1. Prepared the cabling correctly 2. Correctly attached the brackets NOW STAGE 1 IS FULLY COMPLETED YOU ARE READY TO BEGIN STAGE 2 OF YOUR KRONO AUTOMATION KIT INSTALLATION.

  • Page 11: Installing The Motors

    STAGE 2 WIRING AND ELECTRICAL 2.1 - Installing the Motors Fit the motors to the brackets with the nuts and bolts provided. Ensure that the metal insert is inserted into the rear bracket to ensure free movement. Fig 7 Screws 3,9 x 9,5 Screws M8 x 35 Bush ø...

  • Page 12: Installing Centre Stops

    2.2 - Installing Centre Stops Install a centre stop and an open/stop securely in the ground to prevent the gate wing frome exceeding its’ maximum travel at the open and closed position. Fig 8 Gate wing Doorstop Doorstop (only for KR300 D/S)

  • Page 13: Manual Release Of Gates

    2.3 - Manual Release In the event of a power failure, use the key to release the locking system. Insert key (A) in the keylock, turn it to allow the release lever (B) to unlock and remove the key (fig 9 - 10); then turn the release level 90°...

  • Page 14: Fitting The Control Panel In The Casing

    2.4 - Fitting the Control Panel in the Casing Securely fasten the control panel PCB to the casing with the screws supplied. Screw positioning holes Fastening screws Green connector point Screws Plug the green connector from the transformer to the PCB ensuring that it connects the correct way. NB FROG Series Motors: connect the black wires coming out of the board to one capacitor and the red wires to the other.

  • Page 15: Wiring The Motors

    2.5 - Wiring the Motors Wire the gear motor by following the wiring diagram on the label which is fastened to the gear motor (fig 13). For the cable connection, use the appropriate cable clamp (part A) supplied, fixing it to the capacitor support (part B).

  • Page 16: Inserting The Frequency Card

    2.7 - Inserting the Radio Frequency Card Fig 15 ANTENNA WIRING POINT Insert the radio frequency card into the small socket on the control panel (ensure that the power is turned OFF to the control panel before inserting the frequency card). 2.8 - Wiring in the Tuned Antenna Fig 16 ANTENNA WIRING...

  • Page 17: Coding The Remote Controls

    2.9 - Coding the Remote Controls T432S (MINI-PINK) Remotes Remove the battery cover off of the remote and change the Factory set code to a unique code for the installation via the 10 dipswitches. Insert the frequency card into the control panel (item 5 on motherboard). Identify the little yellow button on the motherboard and press and hold the little yellow button in and an LED will flash.

  • Page 18: Powering Up The Control Panel

    2.10 - Powering up the Control Panel Connect protected mains power to terminals L1 + L2 in the control panel (L2 being LIVE!). Ensure that the control panel is adequately earthed. END OF INSTALLATION STAGE 2 BEFORE STARTING STAGE 3 - Installation Commissioning the Control panel PLEASE CHECK THAT YOU HAVE CORRECTLY: Page...

  • Page 19: Initial Wiring & Control Panel Setup

    STAGE 3 COMMISSIONING THE CONTROL PANEL 3.1 - Initial Wiring & Control Panel Setup Fig 18 Connect power terminals L1 - L2 and a suitable earth (L2 being LIVE!) Select the motor power setting on the transformer to level 1 for commissioning.

  • Page 20: Opening & Closing The Gates

    Select dipswitches 1 & 2 OFF for commissioning. Ensure hard wire link is fitted between terminals 1 & 2 and 2 & C1. Fig 20 Fig 21 L1 L2 U V W X Y E1 10 11 1 7 C1 3.2 - Opening &...

  • Page 21: Control Panel Adjustments

    3.3 - Control Panel Adjustments To delay one gate leaf, adjust potentiometer TR2M to delay the closing of gate no.2 in the closing cycle. Fig 24 Trimmer TR2M To set the total running time of the motors, adjust potentiometer TL to allow the motors to run for a further 5-7 seconds after the movement cycle has been completed (ie fully open or fully closed).

  • Page 22: Automatic Close & Safety Photocells

    3.4 - Automatic Close & Activating Safety Photocells To select automatic closing, select dipswitch 2 ON. Fig 27 Set the automatic closing time by adjusting potentiometer TCA. TRIMMER Fig 28 6 O’CLOCK POSITION Fully anti-clockwise will automatically close the gates after approximately 10 seconds and fully clockwise will close the gates after approximately 80 seconds.

  • Page 23: Programming The Remote Controls To The Control Panel

    3.5 - Programming the Remote Controls to the Control Panel To use the remote control system, proceed as follows: Turn power OFF and insert AF radio frequency board then turn power back on Code the transmitter. See the relevant instruction sheet (See Fig 11) To store the code on the circuit board Proceed as follows: Press and hold down the programming button on the radio receiver card (the signal...
  • Page 24 END OF INSTALLATION STAGE 3 PLEASE CHECK THAT YOU HAVE CORRECTLY: Page 1. Set power setting, inserted motor capacitors, set dipswitches for commissioning, ensure wire link is fitted between terminals 1 & 2 and 2 & C1. 2. Set the opening and closing times for gates.

  • Page 25: Troubleshooting Guide

    4. TROUBLESHOOTING GUIDE A MULTIMETER WILL BE NEEDED PROBLEM SOLUTION GATE WILL NOT RESPOND CHECK POWER SUPPLY TO THE WHEN GIVEN A COMMAND CONTROL PANEL. CHECK CONTROL PANEL FUSES. CHECK HARD WIRE LINK FITTED BETWEEN TERMINALS 1 & 2. CHECK THAT CAPACITORS ARE FITTED AND WIRED CORRECTLY.
  • Page 26 “OPERATOR PRESENT” HAS NOT BEEN SELECTED TO DEACTIVATE RADIO REMOTE CONTROLS (DIPSWITCH 1). WRONG FREQUENCY CARD FITTED FOR THE REMOTE CONTROL. IF THE PROBLEM IS STILL APPARENT CONTACT THE CAME TECHNICAL HELPLINE: 0115 921 0430 THIS INSTALLATION WAS COMPLETED BY: ................. NAME.............. ADDRESS............

  • Page 27: Motor Torque Settings

    5. TECHNICAL INFORMATION 5.1 - Motor Torque Settings To vary the motor torque, move the indicated spade connector to one of the four position : 1=min, 4=max. N.B. It is always best to start from position one and increase the torque setting as required. Fig 30...

  • Page 28: Za4 Control Panel Description

    Designed for control of CAME (ATI/FERNI/FROG), for hinged gates, hinged industrial doors. Designed and built entirely by CAME to meet UNI8612 safety standards at an IP 54 level of protection. Housing made of ABS is equipped with vents to provide internal air circulation. Guaranteed for 3 years, unless tampered with.

  • Page 29: Za4 Wiring Diagram

    1 control panel Fig 31 Tuned antenna 1 frequency card Two KRONO motors Remote control transmitter 1 pair safety beams Fig 32 5.3 - ZA4 Wiring Diagram Terminals 1 and 2, 2 and C1 are normally closed circuits and if they are not used they must be linked L1 L2 U V W X Y E1...

  • Page 30: Control Panel Adjustments

    5.4 - Control Panel Adjustments Trimmer T.L - Adjustment of operating time from a minimum of 0 seconds to a maximum of 120 seconds N.B. it is advised to let the motors run on for between 6 and 8 seconds after the last gate has fully close.

  • Page 31: Electrical Connections

    5.4 - Electrical Connections L1 L2 Y E1 10 11 7 C1 Power supply for control panel Connection for motor one (delay in opening) Connection for motor two (delay on closing) 230V (A.C) 25W max output in motion (e.g. flashing light) “Gate Open”...
  • Page 32 CONTACT INFORMATION CAME UNITED KINGDOM LTD UNIT 3 ORCHARD PARK INDUSTRIAL ESTATE TOWN STREET, SANDIACRE, NOTTINGHAM NG10 5BP TEL: 0115 921 0430 FAX: 0115 921 0431 INTERNET : www.cameuk.com E-MAIL: enquiries@cameuk.com THIS INSTALLATION WAS COMPLETED BY: ................. NAME.............. ADDRESS..........................

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