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CanyCom Jasper EJ20 Operator's Manual

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Electric Multi-Cart
EJ 20
Operator's Manual
Read this manual completely before operating or maintaining this machine.
Failure to follow safety precautions could result in serious injury or death.
Keep this manual for future reference by you and by all those who operate
and maintain this machine.
CHIKUSUI CANYCOM, INC.
90-1 Fukumasu, Yoshii-machi,
Ukiha-shi, Fukuoka, Japan 839-1396
Tel.+81-(0)943-75-2195 Fax.+81-(0)943-75-4396
4104 5111 000

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Summary of Contents for CanyCom Jasper EJ20

  • Page 1 Failure to follow safety precautions could result in serious injury or death. Keep this manual for future reference by you and by all those who operate and maintain this machine. 4104 5111 000 CHIKUSUI CANYCOM, INC. 90-1 Fukumasu, Yoshii-machi, Ukiha-shi, Fukuoka, Japan 839-1396 Tel.+81-(0)943-75-2195 Fax.+81-(0)943-75-4396...
  • Page 2 CHIKUSUI CANYCOM, INC. http://www.canycom.co.jp/ Sales Headquarters TEL +81-(0)943-75-2195 FAX +81-(0)943-75-4396 ■ Foreign Trade Center TEL +81-(0)3-3552-6277 FAX +81-(0)3-3552-6288 ■ Authorized Dealer All rights reserved. Unauthorized use or reproduction of this material is prohibited.
  • Page 3 Notice to Users and Maintenance Personnel Thank you for purchasing this machine. This manual provides information needed for safe and effective use of this machine to those who operate or maintain this machine. Make sure to read and understand this manual thoroughly before operating this product.
  • Page 4 Notice to Owner • Be sure that everyone who uses this machine, including those who rent or lease this machine, receives a copy of this Operator's Manual and understands the importance of reading and following the information in this manual. Warning Terms Used in this Manual In this manual, the following four warning terms are used to signal the four levels of hazard (or seriousness of possible accidents).
  • Page 5 CHIKUSUI CANYCOM, INC. provides you a warranty through Canycom U.S.A. After-Sales Service Consult your local CANYCOM dealer or our company’s sales department regarding service orders or any questions or problems that may arise when using this machine. Please make sure to have the product name and serial number handy at the time of contact. The model and serial number can be found on the model label as shown below.

  • Page 6: Table Of Contents

    Contents 1. Safety Safety Labels ........1 Safety Precautions .
  • Page 7 Driving ........18 Starting .
  • Page 8 7. Transporting Hauling ........35 Loading and Unloading .

  • Page 9: Safety

    • Replace the label immediately if it has been removed, has fallen off or become illegible. Use the part number, on the label or shown in this manual, to order a replacement label from your CANYCOM representative. 4103 5011 000...

  • Page 10: Safety Precautions

    Safety Safety Precautions This section contains safety precautions to follow when operating and maintaining machine. Read and understand the precautions in this section as well as throughout this manual and follow them when operating or maintaining machine. Failure to follow safety precautions could result in property damage, serious injury or death to the operator or by standers.

  • Page 11: Preparation

    Safety Preparation • Always wear protective footwear, long trousers, hardhat, safety glasses and ear protection when operating or servicing machine. Proper clothing will minimize the chance of injury. Do not operate machine if you have long hair, loose clothing, or jewelry; all of which can get tangled in moving parts. Do not operate machine barefoot or with open sandals.

  • Page 12: Operation

    Safety General Driving • Always check for obstacles before operating on new terrain. • Always travel slowly and use extra caution when operating on unfamiliar terrain. Be alert when traveling on changing terrain. • Drive at a safe speed, taking into account surface gradient, surface conditions and load.
  • Page 13 Safety Driving on a Slope • Driving on a slope can be dangerous. It can result in a tip over and cause serious injury or death. Always follow proper procedures for driving on a slope as described in this manual. •...
  • Page 14 Safety Loading and Driving with a Load • The maximum payload for this machine is 440lbs (200kg). Do not exceed this maximum payload under any circumstance. • Do not operate on a slope steeper than 15 degrees when carrying a load. Do not carry more than 220lbs (100kg) when operating on a slope between 5 and 10 degrees.

  • Page 15: Servicing

    Servicing • Only the qualified technician should service the electrical components. If you are not a qualified technician, contact your local CANYCOM representative. • Do not service machine when battery is being charged. • Disconnect the negative (-) terminal cable from battery before you service machine.

  • Page 16: Controls And Components

    Controls and Components Name and Function of Controls Battery Gauge Orange Green Frame Lock Lever Speed Adjuster Acelerator Lever Main Switch Direction Switch Control Pannel Brake Lever Slide Frame Control Pannel Deck Surface Handle Lever Frame Lock Lever Deck Lock Knob Backward Handle Lever Lock Bolt...
  • Page 17 Controls and Components Handle Lever ....Handle Lever is used to steer machine. Accelerator Lever ..Accelerator Lever is used to control machine speed. Main Switch .

  • Page 18: Specifications

    Specifications Product Specifications · Use this product properly after understanding its specifications thoroughly. Model and Type EJ20 Machine Mass (incld. batteries) kg (lbs) 62 (136) Maximum Payload kg (lbs) 200 (440) Overall Length in. (mm) 40.9 (1040) Overall Width in. (mm) 24 (610) Overall Height in.

  • Page 19: Contents Of The Tool Bag

    Specifications Contents of the Tool Bag Content Quantitiy Note Machine Charger Power Cable Operator's Manual This Manual Warranty -11-...

  • Page 20: Operation

    Operation Preparation Pre-start up Inspection Always perform an inspection before use. Refer to [Maintenance Schedule] (page 23) for the inspection schedule and procedure. Adjusting Handle Lever • When you adjust handle lever, tight Handle Lock Knob to fix handle lever properly.

  • Page 21: Specification And Setting Of Charger

    Operation Specification and Setting of Charger • Set the voltage of charger propery, wrong voltage setting may damage chager Fuse Holder Output Cable Power Cable Connector Power Switch Charger Charge LED Voltage Switch Power LED Power Cable Output Cable 4105M-0401-050US Checking the voltage of charger Charger has a voltage switch.

  • Page 22: Charging Battery

    Operation Charging Battery • Keep fire and spark away from battery. Hydrogen gas generated from battery is flamable • If battery fluid is splashed to clothes or skin, immidiately wash out with plenty of water. If battery fluid enters into an eye, immidiately wash out with plenty of water then see a doctor.
  • Page 23 Operation When charger is connected securely, turn Charger main switch [ON]. Power LED lights in red. Charge LED lights in yellow, indicating battery is charging. When the charging completes, charge LED Charge LED turns green. Turn main switch [OFF] and disconnect Power LED output cable, then close shield of charger 4105M-0501-050US...

  • Page 24: Chacking Battery Charge

    Operation Remove battery connector. Remove battery bag. Battery Connector 4104M-0401-100US Open the cap of charger connector and Battery Bag connect output cable. Charger Connector Connect power cable to the outlet Battery Connector 4104M-0501-060US Checking Battery Charge Battery gauge indicates the capacity of battery. Orange Green When all the lamps light, battery is in full...

  • Page 25: Adjusting Deck Frame

    Operation Adjusting Deck Frame • Always lock slide frame when in use. • Do not extend slide frame beyond black line on slide frame rod. Slide frame may be damaged. • Avoid any load on slide frame. It may cause the drop or deformation. Pull and raise frame lock lever to unlock.

  • Page 26: Driving

    Operation Driving Starting • This machine can not use on the public road. • Do not allow people in its proximity when operating this machine. • Pay maximum attention when driving slope or inclined landscape. • Do not carry more than 220lbs (100kg) when operating on a slope between 5 and 10 degrees.
  • Page 27 This machine cannot perform adequately above that altitude. Using this machine under such conditions may result in an accident or cause damage to machine. If you need to use this machine above that altitude, contact your CANYCOM representative. Make sure brake lever is in [Drive] position. NOTE •...
  • Page 28 Operation Insert key then turn main switch [ON]. Main Switch 4104M-0402-020US Battery gauge lights up Battery Gauge NOTE • Do not operate accelerator lever soon after turning main switch. Controller performs self-check after being turned on. It takes a few seconds, and if accelerator lever Orange Green is operated during this period, controller...

  • Page 29: Using On A Slope

    Operation S h i f t a c c e l e r a t o r l e v e r t o t h e f r o n t t o move forward. You can adjust speed with Throttle Lever accelerator lever.

  • Page 30: Dealing With Flat Battery

    Operation Using on a downslope When you go down the slop, set the speed adjuster to [ (LO)]. Speed Adjuster 4104M-0402-080US Dealing with Flat Battery • Do not set brake lever to [FREE] exept in an emergency situation. Machine can move unexpectedly out of control.

  • Page 31: Maintenance

    • Perform the pre-startup inspection (PSI) before each use, the monthly inspection once a month. • Some maintenance procedures described below may require special knowledge or tools and instruments. Contact your CANYCOM representative to perform such procedures. Shedule Item Description...
  • Page 32 Maintenance List of Consumables and Spares • When replacing a consumable or spare, always use the CANYCOM genuine part. Item Parts No Interval of replacement Quantity Reference Electrical Battery 41030013000 Replace if defective. Fuse (Charger) 41030031000 Replace if defective. Drive Train...

  • Page 33: Messaging Functions

    If flashing continues, please contact your CANYCOM flash twice connection representative. 3 lamps x Short-circuit between →Please contact your CANYCOM flash 3 times battery and motor representative. 6 lamps x Charger output cable is →Disconnect Charger output flash 6 times connected cable.

  • Page 34: Charger Led Messages

    (short period) contact your CANYCOM representative. → Tu r n c h a g e r [ O F F ] i m m i d i a t e l y a n d c h e c k...

  • Page 35: Protection Functions

    Turn main switch [OFF]. Solve the cause of overcurrent. Press circuit breaker reset button. NOTE • Cut or pinched wire may cause circuit breaker to trip. If circuit breaker keeps 4104M-0505-010US tripping after resetting, please contact your CANYCOM representative. -27-...

  • Page 36: Adjusting Machine Body

    Maintenance Ajusting Machine Body Rubber Bush - Adjusting and Replacing • Do not apply any oil kind saff. It may prevent slide frame to be fixed. If slide frame can not fix or roughly slides, please check the rubber bush fitted on slide frame.

  • Page 37: After Use Care

    Maintenance After Use Care • Do not wash motor or control panel with running water; water may enter inside and cause rust or damage. • Clean machine before storage; leaving dirt or foreign objects may cause rust or damage. • Do not attempt to move machine when it becomes inoperable due to freezing. After Normal Use Clean machine;...

  • Page 38: Storage

    Maintenance Storage • Fire hazard; do not store machine where there is a possiblity of ignition. • Do not wash motor or control panel with running water; water may enter inside and cause rust or damage. • Clean machine before storage; leaving dirt or foreign objects may cause rust or damage.

  • Page 39: Troubleshooting

    Troubleshooting chart below. If the malfunction or abnormal condition is not listed in the chart, or the suggested measure does not solve the problem, consult with your CANYCOM representative. • Some corrective measures listed below require special knowledge and/or equipment.
  • Page 40 Grass or other objects are accumulated or →Clean axle tangled around axle. →Please contact your Faulty Switch, Control Cir- cuit, Motor or Wiring CANYCOM representative. Drive Train →Operate the accelerator Accelerator lever is not firmly operated lever properly Speed is too fast →Please contact your...
  • Page 41 Area Malfunction Possible Cause Corrective Measure →Please contact Tires do not move when Drive train Faulty steering linkage your CANYCOM steering wheel is turned representative. Go up the slope with → see Safty precautions - Page 5 overloading Driving on a Slope Excessive load →Reduce load...

  • Page 42: Loading And Unloading

    Transporting Hauling Loading and Unloading • Park transporter (truck) on a level ground. Always use chocks to secure wheels. • Do not allow bystandars to come close to machine or transporter when loading or unloading machine. • Use only the loading ramps with sufficient strength (to withstand the combined weight of machine and operator), width (more than 12 inches), and length (more than 4 times the height of loading deck of transporter), and have anti-slip ramp surfaces.
  • Page 43 Transporting Height 4104M-0701-010US Park transporter on level ground. Secure wheels with chocks. Place loading ramps. Secure hooks of ramps firmly and flush with loading deck of transporter. Drive machine slowly forward onto loading deck. Park machine according to the instructions in [Precaution - Parking] (page 8). Secure machine firmly to loading deck of transporter with tie-down belts, rope, or wire.

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