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Off-road Rubber Track Carrier
SC45 / SC 30
Operator's Manual
Read this manual completely before operating or maintaining this machine.
Failure to follow safety precautions could result in serious injury or death.
Keep this manual for future reference by you and by all those who operate
and maintain this machine.
Original Instructions
(in English)
CHIKUSUI CANYCOM, INC.
90-1 Fukumasu, Yoshii-machi,
Ukiha-shi, Fukuoka, Japan 839-1396
Tel.+81-(0)943-75-2195 Fax.+81-(0)943-75-4396
3577 6103 001
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Summary of Contents for CanyCom SC 30
- Page 1 Off-road Rubber Track Carrier SC45 / SC 30 Operator's Manual Read this manual completely before operating or maintaining this machine. Failure to follow safety precautions could result in serious injury or death. Keep this manual for future reference by you and by all those who operate and maintain this machine.
- Page 2 CHIKUSUI CANYCOM, INC. http://www.canycom.co.jp/ Sales Headquarters TEL +81-(0)943-75-2195 FAX +81-(0)943-75-4396 ■ Foreign Trade Center TEL +81-(0)3-3552-6277 FAX +81-(0)3-3552-6288 ■ Authorized Dealer All rights reserved. Unauthorized use or reproduction of this material is prohibited.
- Page 3 Notice to Users and Maintenance Personnel Thank you for purchasing this machine. This manual provides information needed for safe and effective use of this machine to those who operate or maintain this machine. Make sure to read and understand this manual thoroughly before operating this product.
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Page 4: Notice To Owner
Notice to Owner • Be sure that everyone who uses this machine, including those who rent or lease this machine, receives a copy of this Operator's Manual and understands the importance of reading and following the information in this manual. Warning Terms Used in this Manual In this manual, the following four warning terms are used to signal the four levels of hazard (or seriousness of possible accidents). -
Page 5: Warranty And After-Sales Service
Warranty and After-Sales Service Warranty CHIKUSUI CANYCOM, INC. provides a warranty through your local CANYCOM dealer. A copy of this warranty is attached to the back of this manual. After-Sales Service Consult your local CANYCOM dealer or our company’s sales department regarding service orders or any questions or problems that may arise when using this machine. -
Page 6: Table Of Contents
Contents 1. Safety Safety Labels ........1 Safety Precautions . - Page 7 Driving ........16 Starting .
- Page 8 Drive Train ........39 Track.
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Page 9: Warranty
7. Transporting Hauling ........56 Loading and Unloading . -
Page 10: Safety
• Replace these labels immediately if they have been removed, have fallen off or become illegible. Use the part number, on the label or shown in this manual, to order a replacement label from your CANYCOM representative. 3574 6067 000... -
Page 11: Safety Precautions
Safety Safety Precautions This section contains safety precautions to follow when operating and maintaining machine. Read and understand the precautions in this section as well as throughout this manual and follow them when operating or maintaining machine. Failure to follow safety precautions could result in property damage, serious injury or death to the operator or bystanders. -
Page 12: Preparation
Safety Preparation • Always wear protective footwear, long trousers, hardhat, safety glasses and ear protection when operating or servicing machine. Proper clothing will minimize the chance of injury. Do not operate machine if you have long hair, loose clothing, or jewelry; all of which can get tangled in moving parts. Do not operate machine barefoot or with open sandals. - Page 13 Safety General Driving • Do not operate engine in a confined space where dangerous carbon monoxide fumes can accumulate. • Do not touch engine, muffler or exhaust pipe while engine is running or soon after it has stopped. These areas will be very hot and can cause burns. •...
- Page 14 Safety • On a slippery surface, travel slowly and exercise caution to reduce the chance of skidding or sliding out of control. Never operate on ice. • Always make certain that there is no obstacle or person behind machine when backing up.
- Page 15 Safety • Never drive on a slope that you are not comfortable with. Avoid a slope that is so rough, slippery, or loose that you feel like machine could tip over. • When driving down a slope, stop and shift to lowest gears (auxiliary transmission in Low).
- Page 16 Safety Loading and Driving with a Load • The maximum payload for SC 45 is 450kg and maximum payload for SC 30 is 300kg. Do not exceed this maximum payload under any circumstance. • Do not operate on a slope steeper than 20 degrees. Do not carry more than 225kg with SC 45 and 150kg with SC 30 when operating on a slope between 15 and 20 degrees.
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Page 17: Servicing
Safety Parking • Park machine on a flat, level and stable surface. Do not park in a dangerous place. Never park machine on a slope steeper than 15 degrees. Avoid parking on a slope less than 15 degrees. If parking on a slope less than 15 degrees is unavoidable, block tracks at the lower end of machine. -
Page 18: Controls And Components
Controls and Components Name and Function of Controls Front (Electric Starter Model) (Electric Starter Model) Rear 3577M-0201-010E 1 Throttle Lever ... . Throttle Lever is used to control engine speed. 2 Drive Clutch Lever . - Page 19 Controls and Components 6 Starter Handle... . Starter Handle is used to start engine. 7 Starter Button ... . Starter Button is used to start engine (Electric start model only).
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Page 20: Specifications
Specifications Product Specifications · Use this product properly after understanding its specifications thoroughly. SC 45 SC 30 Model and Type One-way dump One-way dump Machine Mass 210 [195] Maximum Payload 4.41 2.94 Overall Length 2080 {1970} Overall Width Overall Height... - Page 21 Specifications SC 45 SC 30 Model and Type One-way Dump One-way Dump Forward 1st km/h Forward 2nd km/h Forward 3rd km/h Forward 4th km/h Speed Forward 5th km/h Forward 6th km/h Reverse 1st km/h Reverse 2nd km/h Minimum Turning Radius...
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Page 22: Contents Of The Tool Bag
Specifications Contents of the Tool Bag Content Quantitiy Note Operator's Manual This Manual Operator's Manual for the Engine Engine Service Tool for Servicing the Engine -13-... -
Page 23: Operation
Check fuel gauge. If fuel level is low, fill fuel. Fuel Gauge Fuel Filler Cap Open fuel filler cap and fill fuel. Close fuel filler cap securely. NOTE • Fuel : Automotive Unleaded Gasoline • Fuel Tank Capacity: SC 45 3.6L SC 30 2.5L 3574M-0401-010E -14-... -
Page 24: Adjusting Handle Lever Angle
Operation Adjusting Handle Lever Angle • Set handle lever to a proper position. Improperly adjusted handle bar can cause an accident. • Pinch hazard. Make certain that hands or fingers are not in the way to be caught when adjusting handle lever. •... -
Page 25: Driving
This machine cannot perform adequately above that altitude. Using this machine under such conditions may result in an accident or cause damage to machine. If you need to use this machine above that altitude, contact your CANYCOM representative. -16-... - Page 26 Operation Make sure drive clutch lever is in [Stop] position. Stop NOTE • Electric start model is equiped with safety Drive Clutch Lever interlocking switch, and it can only be started when drive clutch lever is in [Stop] position. 3577M-0402-010E Make sure shift lever is in [N (neutral)] position.
- Page 27 Right Turn (Backward) to [ (run)] position and start engine with 3577M-0402-150E recoil starter. Recoil Start Model (SC 30 only) Starter Handle Pull starter handle rapidly to start engine. When engine starts, return handle gently 3577M-0402-080E -18-...
- Page 28 Operation Once engine starts, return throttle lever to [Slow] position. Throttle Lever Fast Slow 3577M-0402-090E Move choke lever back to the original ([Open]) position. Choke Lever 10. Run engine for about 5 minutes without load to warm up. NOTE Open •...
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Page 29: Driving
Operation Driving • Do not allow bystanders to come near machine when driving. • Set handle lever in a proper position for the operator. Setting them in an improper position may hinder safe operation. • Always make certain of the safety of your surroundings before driving; start slow. - Page 30 Operation • Pinch hazard. Make certain that hands or fingers are not in the way to be caught when operating clutch lever. Make certain of the safety of your surround- ings. Stop Make certain that drive clutch lever is in [Stop] position.
- Page 31 Operation Move drive clutch lever to [Run] position to start. 3577M-0402-130E Grasp left side clutch lever to turn left. Left Turn (Forward) Side Clutch Lever (Left) Left Turn (Backward) 3577M-0402-140E Grasp right side clutch lever to turn right. Right Turn (Forward) Side Clutch Lever(Right) Right Turn (Backward) 3577M-0402-150E...
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Page 32: Stopping
Operation Stopping • Do not make a sudden stop. The machine may skid or tip over. • Always park on a firm, level place. Never park on a potentially dangerous place. Move throttle lever toward [Slow] position to slow down. Throttle Lever Fast Slow... -
Page 33: Shifting
Operation Shifting • Always stop machine to shift gears. • Always shift gears firmly. When transmission is not firmly shifted, it may jump out of gear, resulting in loss of control of machine. Stop machine. High Move shift lever or auxiliary (aux.) shift lever Shift Lever firmly into a desired position. - Page 34 Operation Stop machine. Move throttle lever toward [Slow] position to Shift Lever decrease engine speed. Move shift lever to [N (neutral)]. 3577M-0402-020E Push main switch. It automatically turns to (stop)] position and engine stops. Stop Main Switch 3574M-0402-190E Close fuel cock. NOTE •...
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Page 35: Working
Operation Working Dumping • Always make certain of the safety of your surroundings when dumping. • Do not dump on a slope. Machine may tip over. • Always run engine when dumping. • When lowering loading deck with a load on it from a dump position, lower loading deck gently. - Page 36 Operation Move dump lever up to raise loading deck. Dump Lever When loading deck reaches its upper limit, a hissing noise is heard; move dump lever back to [ (neutral)] position. 3577M-0403-050E Move dump lever down to lower loading Dump Lever deck.
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Page 37: Using Safety Lock Plate
Operation Using Safety Lock Plate • When it is necessary to inspect or work under loading deck, raise loading deck to do so. Never work under loading deck when it is in the dumping position. • Hold loading deck in the raised position with safety lock plate when inspecting or working under loading deck. -
Page 38: Maintenance
Check and clean spark plug Check and clean fuel filter Remove carbon deposit from cylinder head Check and adjust valve clearance Replace fuel hose Every three years (or as needed) : for items maked with this symbol, please consult with your CANYCOM representative. -29-... -
Page 39: Chassis
• Perform a pre-startup inspection (PSI) before each use, a monthly inspection once a month, and a yearly inspection once a year. • Some maintenance procedures described below may require special knowledge or tools and instruments. Contact your CANYCOM representative to perform such procedures. Schedule Item... - Page 40 Maintenance Schedule Item Description Note Rods, links, and wires in linkage shall be free √ √ √ of deformation or damage. Linkage Connections shall be free of looseness, √ √ √ excessive play, or missing cotter pins. Shall be free of cracks, deformation, or √...
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Page 41: List Of Fluids And Lubricants
Battery and are securely connected. Connections shall be secure. √ √ Wiring Wiring shall be free of damge. √ √ Battery shall be charged normally. Contact your CANYCOM Charge √ representative for System inspection. List of Fluids and Lubricants Item... -
Page 42: List Of Lubricants
Maintenance List of Lubricants Lubrication Area Schedule Grade Linkage for transmission lever Every 6 months Chassis Grease Fulcrum point for dump device *2 Every 6 months Chassis Grease Transmission Oil Both end of hydraulic cylinder (above and bottom) Every 6 months API : GL4 or GL5 SAE : #80 -33-... -
Page 43: List Of Consumables And Spares
Maintenance List of Consumables and Spares • When replacing a consumable or spare, always use the CANYCOM genuine part. Item Part No. Schedule Qty. Engine Air Cleaner Element * KA01091AA004 Replace if defective. Air Cleaner Element * KA01049AA003 Replace if defective. -
Page 44: Removing And Installing Body Panels
Maintenance Removing and Installing Body Panels • Cut or pinch hazard exists when removing or installing body panels; beware of sharp edges and pinch points. • Make certain to reinstall panels after removing for repairs or inspection. Fender Removing Remove two screws that secure fender. Screw Screw Remove fender. -
Page 45: Engine
Maintenance Engine • Always stop engine before servicing. • Allow engine to cool off before servicing. Engine is very hot after operation and may pose a burn hazard. • Keep fire and spark away when handling fuel. Engine Oil • Dispose of drained oil properly. •... -
Page 46: Air Cleaner
Maintenance Filling Oil Filler Cap Remove oil filler cap. Follow the instructions in "Operator's Manual for the Engine" to fill oil. Check oil level. Screw oil filler cap firmly back in place. 3577M-0505-010E Changing Drain Plug Have an appropriate oil drain pan. Raise loading deck and set safety lock plate Remove oil drain plug and drain oil. -
Page 47: Spark Plug
Maintenance Spark Plug • When removing spark plug cap, do not pull cable; pull plug cap. Pulling cable can damage the conductor or the joint of cable. • Replace spark plug if damaged. Remove spark plug cap and spark plug. Spark Plug Cap Follow the instructions in "Operator's Manual for the Engine"... -
Page 48: Drive Train
Maintenance Drive Train • Stop engine when servicing drive train. • Allow machine to cool off before servicing. Engine is very hot after operation and may pose a burn hazard. Track • Jack up machine securely when inspecting and adjusting track. Jack it up on a level ground. -
Page 49: Transmission Oil
Maintenance Adjusting Track Tension Bolt Jack up machine so that it is parallel to the Lock Nut ground. Loosen lock nut under machine. A d j u s t t r a c k t e n s i o n b o l t s o t h a t t h e clearance between track and center roller (clearance A) at the furthest is between 10 and 15mm. -
Page 50: Drive Belt
Maintenance Remove filler plug. Fill specified oil into filler. Filler Plug Install filler plug. Install fender. 3577M-0506-030E Drive Belt • Adjust belt tension properly. Inproperly tensioned belt may reduce performance and its service life. Remove fender. Adjust Nuts Move clutch lever to [Run] position. Inspect drive belt tension. -
Page 51: Parking Brake
Maintenance Parking Brake • Always keep brake adjusted for maximum performance. Improperly adjusted brakes may result in property damage, serious injury, or death. Remove fender. Adjust Nuts Spring Move drive clutch lever to [Stop] position. Inspect that the amount of stretch on brake spring is 3-4 mm. -
Page 52: Side Clutch
Maintenance Side Clutch Raise loading deck and support it with loading deck safety lock plate. Adjust side clutch with adjust nut so that the play on side clutch lever is between 1 to 5 Undo safety lock plate and lower loading deck. -
Page 53: Hydraulic System
Maintenance Hydraulic System • Stop engine when servicing drive train. • Allow machine to cool off before servicing. Engine is very hot after operation and may pose a burn hazard. Hydraulic Package • Make certain to fill hydraulic package with specified fluid to the specified level. Insufficient amount or wrong grade of fluid reduces performance and may cause permanent damage to engine. -
Page 54: Hydraulics Belt
Maintenance Filling Remove filler cap. Fill fluid. Filler Cap Put filler cap back in place firmly. Run engine for a while to circulate hydraulic fluid. 3577M-0507-020E Hydraulics Belt • Adjust belt tension properly. Inproperly tensioned belt may reduce performance and its service life. Inspecting Remove belt cover. -
Page 55: Lubrication
Maintenance Loading Deck Lubrication • Follow the maintenance schedule to lubricate machine. Lack of lubrication may result in rust, excessive wear or seizure. NOTE • When using a manual grease pump, push handle five to six times. When handle becomes heavy, stop pushing. •... -
Page 56: Electrical
Maintenance Electrical • Always stop engine and turn main switch to [ (stop)] position when servicing. • Electric shock hazard. Do not touch electrical components with wet hands. Battery (Electric Start Model) • Electric shock hazard. Do not touch terminals. When servicing battery, disconnect (-) terminal and avoid a short circuit. - Page 57 Maintenance • Never fill battery fluid beyond "upper level" line. Battery fluid may spill and cause damage to machine or injury to person. • Follow battery charger user's manual when charging. • Always disconnect (-) terminal first, and connect (+) terminal first. Disconnecting or connecting in the opposite order may cause a short circuit.
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Page 58: Fuse (Electric Start Model)
Maintenance Fuse (Electric Start Model) • If a fuse blows, investigate the cause and repair it before replacing the fuse. • Always replace a fuse with the one of the correct rating. Using a wrong fuse may result in damage to electrical components or cause fire. Remove fuse. -
Page 59: After Use Care
Maintenance After Use Care • Do not wash engine, control panel, electrical parts, or tank caps with air breather with running water; water may enter inside and cause rust or damage. • Clean machine after use; leaving dirt or foreign objects may cause damage. •... -
Page 60: Storage
Maintenance Storage • Fire hazard; do not store machine where there is a possiblity of ignition. • Do not wash engine or control panel with running water; water may enter inside and cause rust or damage. • Clean machine before storage; leaving dirt or foreign objects may cause rust or damage. -
Page 61: Troubleshooting
Troubleshooting chart below. If the malfunction or abnormal condition is not listed in the chart, or the suggested measure does not solve the problem, consult with your CANYCOM representative. • Some corrective measures listed below require special knowledge and/or equipment. - Page 62 Choke lever is in [Close] →Move choke lever to Page 19 position. [Open] position. Engine stalls. Other (other than the →Please contact above). your CANYCOM representative. Out of fuel. →Fill fuel. Page 14 Other (other than the →Please contact Engine stops abruptly. above).
- Page 63 →Clean or replace air Page 39 Black smoke comes out cleaner element. of exhaust Other (other than the →Please contact above). your CANYCOM representative. Bad fuel. →Change fuel. Engine Wrong engine oil. →Change oil. Page 38 White or blue smoke Other (other than the →Please contact...
- Page 64 Improperly adjusted side →Adjust side clutch Page 43 clutch. Machine does not turn Other (other than the →Please contact smoothly. above). your CANYCOM Drive Train representative. →Please contact Irregular noise or your CANYCOM abnormal heat from representative. roller, sprocket, or idler.
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Page 65: Loading Deck
Transporting Hauling Loading and Unloading • Park transporter (truck) on a level ground. Always use chocks to secure wheels. • Do not allow bystandars to come close to machine or transporter when loading or unloading machine. • Use only the loading ramps with sufficient strength (to withstand the combined weight of machine and operator), width (more than 2 times the width of track), and length (more than 4 times the height of loading deck of transporter), and have anti-slip ramp surfaces. - Page 66 Transporting Height 3577M-0701-010E Park transporter on level ground. Secure wheels with chocks. Place loading ramps. Secure hooks of ramps firmly and flush with loading deck of transporter. Drive machine slowly forward onto loading deck. Park machine according to the instructions in "Parking" (page 24). Secure machine firmly to loading deck of transporter with tie-down belts, rope, or wire.
- Page 67 NOISE LEVEL Model Engine Type Type Speed rpm SC 45 Mitsubishi GB180 2000 rpm 101 dB (A) SC 30 Mitsubishi GB130 2000 rpm 101 dB (A) NOISE LEVEL evaluated based on factory standard. VIBRATION Vibration Engine Model Rated revolution Handle lever...
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