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CanyCom S25A Operator's Manual

Off-road rubber track dumper
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See also: Operator's Manual
Off-road Rubber Track Dumper
S25A
OPERATOR'S MANUAL
Read this manual completely before operating or maintaining
this machine. Failure to follow safety precautions could result
in serious injury and death.
Keep this manual for future reference by you and by all those
who operate and maintain this machine
WARNING
CHIKUSUI CANYCOM, INC.
90-1 Fukumasu, Yoshii-machi,
Ukiha-shi, Fukuoka,Japan 839-1396
Tel.+81-(0)943-75-2195 Fax.+81-(0)943-75-4396
3670 5601 003

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  • Page 1 Failure to follow safety precautions could result in serious injury and death. Keep this manual for future reference by you and by all those who operate and maintain this machine 3670 5601 003 CHIKUSUI CANYCOM, INC. 90-1 Fukumasu, Yoshii-machi, Ukiha-shi, Fukuoka,Japan 839-1396 Tel.+81-(0)943-75-2195 Fax.+81-(0)943-75-4396...
  • Page 2 CHIKUSUI CANYCOM, INC. http://www.canycom.co.jp/ Sales Headquarters TEL +81-(0)943-75-2195 FAX +81-(0)943-75-4396 Foreign Trade Center TEL +81-(0)3-3552-6277 FAX +81-(0)3-3552-6288 Authorized Dealer All rights reserved. Unauthorized use or reproduction of this material is prohibited.
  • Page 3 Notice to Users and Maintenance Personnel Thank you for purchasing this machine. Always be sure to read and understand this manual thoroughly before using your machine. This will enable you to use it correctly. WARNING The machine can be very dangerous if the safety precautions in this manual and on the labels attached to this machine are not followed.
  • Page 4 Notice to the Owner CAUTION Be sure that everyone who uses this machine, including those who rent or lease this machine, receives a copy of the Operator's Manual and nuderstands the importance of reading and following the information in this manual.

  • Page 5: Table Of Contents

    Contents Intoroduction Purpose of This Manual Structure of This Manual Warning Words Used in This Manual Warning Labels Attached to This Product After-sales Service Rules for Safe Operation and Maintenance Component Names and Functions Product Specifications Specifications of This Product Details of Tool Bag Operation Preparation Before Operation...
  • Page 6 Maintenance Periodic Inspection Table Fuel, Lubricant, and Coolant Chart Consumable (Replacement Parts) Chart Adding Oil 7.4.1 Engine Oil 7.4.2 HST Fluid (Hydraulic Fluid) 7.4.3 Travel Motor Lubricating Fluid (for Reduction Gear) Lubricating Adding Water 7.6.1 Engine Cooling Water 7.6.2 Battery Electrolyte Cleaning and Replacement 7.7.1 Air Cleaner Element...
  • Page 7 Storage (Long-term Storage) 8.1 Machine 8.2 Battery 8.3 Engine 8.3.1 Cleaning Air Cleaner Element 8.3.2 Changing Engine Oil 8.3.3 Draining Engine Cooling Water Troubleshooting 9.1 Troubleshooting Chart Transporting Machine 10.1 Truck Loading and Unloading 10.2 Lifting by Crane 10.3 Towing <Guarantee Certificate>...

  • Page 8: Intoroduction

    Introduction Introduction 1.1 Purpose of This Manual The purpose of this manual is to provide detailed information needed for the safe and effective use of this machine to those who operate or maintain the machine. Structure of This Manual This manual contains the following chapters. 1.

  • Page 9: Warning Words Used In This Manual

    Introduction 1.3 Warning Words Used in This Manual To indicate the level of danger (or the degree of the failure), the following four signal words are used to identify the safety messages in this manual. Their meaning are as follows. Signal word Meaning Indicates an imminently hazardous situation which, if not avoided...

  • Page 10: Warning Labels Attached To This Product

    Introduction 1.4 Warning Labels Attached to This Product To indicate the level of danger (or the degree of the failure), the following four signal words are used to identify the safety messages in this manual. Their meanings are as follows. Replace these labels immediately if they have been removed, have fallen off, or have become illegible.
  • Page 11 Introduction 52295124000 36675068000 36675065000 52295119000 36675063000 36675066000 52295104000 52295116000 52295107000 36675064000 52345067000...
  • Page 12 Intoroduction 52295138000 52295112000 52295111000 36775063000...
  • Page 13 Intoroduction ATTENTION AVERTISSEMENT AVERTISSEMENT AVERTISSEMENT Ne faites pas d marrer Si une charge est pos e sur la La machine doit tre charg e et d charg e Ne surchargez jamais la benne. le moteur dans un local machine avec un quilibre mal lentement,sur un terrain ferme et bien horizontal.
  • Page 14 Intoroduction ACHTUNG WARNUNG WARNUNG WARNUNG Motor nicht in Kipper nur gleichmŠssig beladen. Kipper niemals überladen. Be-und Entladen des Kippers nur auf ebenen, Bei Fahrten im Gefälle keinesfalls geschlossenen RŠumen Bei einseitiger Beladung besteht festem Untergrund vornehmen. Langsam beladen,und eine Rampe verwenden. die unten angegebene laufen lassen.

  • Page 15: After-Sales Service

    2. After-sales Service After-sales Service Consult your CANYCOM representative regarding service orders or any questions or problems that may arise when using the Off-road Rubber Track Dumper. Please refer to the product model that you own or use, and the product serial number speified on the label ( see illustration below for location of the label).

  • Page 16: Rules For Safe Operation And Maintenance

    Rules for Safe Operation and Maintenance 3. Rules for Safe Operation and Maintenance This section contains safety precautions to follow when operating and maintaining the machine. Read and understand the precautions in this section as well as throughout this manual and follow them when operating or maintaining the machine.
  • Page 17 Rules for Safe Operation and Maintenance 3.2 Preparation WARNING Fuel is highly flammable. See Adding Fuel, page 21, for important safety information on handling fuel. • Always wear protective footwear, long trousers, hardhat, safety glasses and ear protection when operating or servicing the machine. Proper clothing will minimize the chance of injury.
  • Page 18 Rules for Safe Operation and Maintenance • Before starting the engine and moving the machine, scan around your surroundings and make sure all persons and other vehicles are a safe distance away from the machine. Sound the horn to warn bystanders. •...
  • Page 19 Rules for Safe Operation and Maintenance • Drive at a safe speed, taking into account the surface gradient, surface conditions and load. • Use an observer to help direct the machine when the visibility is poor, terrain is rugged or hilly, or maneuvering room is limited. The observer should be able to see the machine and its immediate surroundings, and should give pre-arranged signals to direct the operator.
  • Page 20 Rules for Safe Operation and Maintenance • With a load, drive the machine forward up a slope (operator's seat away from the top) when climbing, and drive it backwards when going down a slope. Be especially cautious when operating on a slope with a load. •...
  • Page 21 Rules for Safe Operation and Maintenance • Make certain that all persons are at a safe distance away from the machine when raising, lowering, or turning the bucket. • Do not move the machine or leave it unattended with the bucket in the raised position. •...
  • Page 22 Rules for Safe Operation and Maintenance 3.4 Servicing • Do not service the machine when the engine is running. If it is absolutely necessary to run the engine while servicing, pay attention to the moving parts. • Do not operate the engine in a confined space where dangerous carbon monoxide fumes can accumulate.

  • Page 23: Component Names And Functions

    Component Names and Functions 4. Component Names and Functions Locations Seat Tail gate Idler Head lamp Upper roller Roller bracket Track Sprocket Roller *ROPS model shown. -16-...
  • Page 24 Component Names and Functions HL speed Parking brake switch selector switch Lamp switch Accelerator lever Dump Lever (Turn & Dump Model) Ignition switch Dump lever Lock plate Steering lever Horn button Fuel gauge Hourmeter Cooling water temperature Oil lamp Charge lamp Parking brake lamp lamp Component Names and Functions...
  • Page 25 Component Names and Functions ●Ignition switch This also acts as the main switch. When the key is turned to the [ ] position, electric current passes through the electrical circuits of the machine. If the key is turned further to the [ ] position, the starting motor is cranked.

  • Page 26: Product Specifications

    Product Specifications 5. Product Specifications 5.1 Specifications of This Product NOTICE Make sure that you understand the specifications of this machine and use the machine properly. S25A Model and Type One-side-dump Turn & Dump Mass 2150 [2230] 2350 [2430] kN (kgf) 24.5 (2500)

  • Page 27: Details Of Tool Bag

    Product Specifications S25A Model and Type One-side-dump Turn & Dump HST (2-stage selection) Gearshifting 0 to 11 High speed km/h km/h 0 to 6 Low speed Min. turning radius Gradeability 30 (Empty) HST oil capacity liter HST (2-speed motor) Main gearshifting method...

  • Page 28: Operation

    Operation 6. Operation ・Before reading this section, be sure to read Section 3 “Rules for safe operation and Maintenance”(see page 9-15). ・When operating the machine, always follow the instructions in this section. Do not operate the machine unless you are familiar with the operation of all controls and safety devices. 6.1 Preparation Before Operation 6.1.1 Adding Fuel DANGER...

  • Page 29: Checking Engine Oil Level And Adding Oil

    Operation 6.1.2 Checking Engine Oil Level and Adding Oil Grip Engine cover 1. Open the engine cover. 2. Pull out the dipstick. Dipstick 3. Check the engine oil level. Dipstick Engine oil level:Between [UPPER] and [LOWER] lines.(Do not fill above the UPPER line.) UPPER Reference:...

  • Page 30: Checking Engine Cooling Water Level And Adding Water

    Operation 6.1.3 Checking Engine Cooling Water Level and Adding Water Reserve tank 1. Open the engine cover. (See page 21) 2. Check the engine cooling water level visually to check that it is between the [FULL] and [LOW] lines. If the level is low,add water.(See page 44) Cooling water amount: 7.2 liter Radiator cap CAUTION...

  • Page 31: Starting

    Operation 6.2. Starting DANGER Before starting the engine,check that there is no flammable material around the engine and start the engine in a place with good ventilation. 1. Check that the parking brake switch is at the Parking brake switch [ P(parking)] position.
  • Page 32 Operation 5. Turn the key in the engine starting switch to the OFF ON (START)] position and start the engine. (When the engine starts, release the key S TA RT immediately. The key will automatically return to the [I(ON)] position.) NOTICE ●...

  • Page 33: Operating

    Operation 6.3 Operating 1. Check that the area to the front, rear, left, and HL speed selector switch right of the machine is safe. 2. Operate the parking brake switch to the [TRAVEL]position. 3. Push the HL speed selector switch to the (LO)] or [ (Hl)] position.
  • Page 34 Operation When Turning DANGER ● Do not make sudden turns when driving the machine.Sudden turns can eject the operator or make the machine, turn over, causing serious injury or death. ● Always check that the surrounding area is safe before turning. When Turning Right Steering lever(left) 8.

  • Page 35: Stopping

    Operation NOTICE ● If the parking brake switch is at the [ P (parking)] position, the machine will not move when the steering lever is operated. ● Always release the steering lever when it is at the neutral position. Do not continue to hold it. ●...

  • Page 36: Operating Dump

    Operation Stopping with Fuel Cutoff Lever 1. Open engine cover. 2. Move fuel cutoff lever to stop the engine. WARNING Do not open engine cover while engine is running. If it is absolutely necessary to open engine cover while Fuel cutoff lever engine is running, pay attention to moving or hot parts.

  • Page 37: Turn Operation(Turn & Dump Model)

    Operation When Lowering Dump Body 5. Move the dump lever gradually to the [ (LOWER)] position. 6. When the dump body is lowered to the lower limit, a relief sound (hiss) is heard, so return the dump lever quickly to the [HOLD] position. CAUTION Lowering the load deck suddenly with a load can damage the machine chassis because the full weight...

  • Page 38: Maintenance

    Some of the inspection and maintenance procedures in the charts below require technical knowledge or specific tools and mesurring instruments. If you have difficulty performing these procedures or do not have the correct tools or instruments, contact your CANYCOM representative. Inspection Inspection interval...
  • Page 39 If you hear valve noise or Please contact your ・ ly, or if the exhaust condition at idle the engine is not running CANYCOM represent- Engine ative for inspection or at high RPM is abnormal, check smoothly, check valve clear- compression ◯...
  • Page 40 Please contact your Charging Must work properly. Use AMmeter to check for any ab- ・ CANYCOM represent- ◯ system normality in function. ative for inspection Must be within specified Inspection/adding: Check that electrolyte level is ・...
  • Page 41 Maintenance Inspection Inspection interval interval Item Content of inspection Remarks Check for cracks, deformities, ・ There must be no cracks, damage, or wear of the sliding deformities, damage, or portion. If there is suspicion that noticeable wear ◯ ◯ there are cracks, use a flew de- Trank fame tector to check.
  • Page 42 Maintenance Inspection Inspection interval interval Item Content of inspection Remarks Must work smoothly. Check that dump body can be ・ raised and lowered smoothly and ◯ ◯ ◯ that tail gate can be opened and closed smoothly. Check that tail gate is automati- Must open smoothly and ・...

  • Page 43: Fuel, Lubricant, And Coolant Chart

    Maintenance 7.2 Fuel, Lubricant, and Coolant Chart ltem lnterval Recommended product Capacity Page See page Fuel Whenever needed Diesel Fuel 45 liter Engine oil Filling：check every day,add API category：CD class or above when level is low SAE category：10W-30 See page 9.7 liter Change：1st time：50 hours 2nd time on：every 200 hours...

  • Page 44: Consumable (Replacement Parts) Chart

    HST pomp front right 52296101000 Replace every 2� HST motor top left P1 Please contact your lic hose years (or replace if CANYCOM HST pomp front left HST motor bottom left 52296102000 representative for there is any prob- replacement. lem)
  • Page 45 T-junction (servo) 52296119000 HST servo rear T-junction (servo) 36616163000 Control vaive A Cylinder bottom 52296142000 Control vaive B Cylinder top Parts which may need to be replaced fol-� Please contact your CANYCOM lowing inspection apart from parts above representative -38-...

  • Page 46: Adding Oil

    Maintenance 7.4 Adding Oil NOTICE If the oil level is not maintained or improper oil is used, rotation will not be carried out smoothly,and this will lead to failures and reduction in the service of the machine.Always use the specified good quality oil and make sure that the oil level is not too high or too low.
  • Page 47 Maintenance Changing (Engine Oil) 1. Prepare a suitable container to catch the drained Dr ai n plu g oil. 2. Carry out the warming-up operation to warm up the oil. 3. top the engine. 4. Remove the oil level plug at the bottom of theengine and drain the oil from the crankcase.

  • Page 48: Hst Fluid (Hydraulic Fluid)

    Maintenance 7.4.2 HST Fluid (Hydraulic Fluid) NOTICE ● If the fluid level goes down, air will enter the hoses and cylinder and this will make the movementof the hydraulic equipment poor. To prevent this,check the fluid level periodically and add fluid if the level is low.

  • Page 49: Travel Motor Lubricating Fluid (For Reduction Gear)

    Maintenance 7.4.3 Travel Motor Lubricating Fluid (for Reduction Gear) Fulid filler port, drain plug Changing 1. Rotate so that the drain plug of the travel motoris at the bottom. 2. Remove the drain plug, drain the fluid, then tighten the plug again. 3.
  • Page 50 Maintenance Turntable slewing ring (4 places) <Vehicle designed for Turn & Dump> Hydraulic cylinder pin (Upper and lower) <Vehicle designed for Turn & Dump> Hydraulic cylinder pin under the turntable <Vehicle designed for Turn & Dump> <Vehicle designed for Turn & Dump> -43-...

  • Page 51: Adding Water

    Maintenance 7.6 Adding Water 7.6.1 Engine Cooling Water NOTICE If the cooling water temperature lamp is lighted up, it means that the engine cooling water level is low and that the engine is not being properly cooled,so carry out inspection immediately. CAUTION If the radiator cap is opened during operation or immediately after stopping, boiling water may...

  • Page 52: Battery Electrolyte

    Maintenance 7.6.2 Battery Electrolyte Battery Inspection/Adding Electrolyte 1. Open the engine cover. (See page 21) 2. Use a wet cloth to clean the area around the electrolyte level line, then check that the electroiyte level is between the UPPER LEVEL and LOWER LEVEL lines.
  • Page 53 Maintenance Charging CAUTION ● Always remove the battery from the machine before charging it. Failure to do this will cause damage to electrical components and to the wiring. ● When connecting cables to the battery, be careful not to mistake the (+) and (-) terminals. If the connections are mistaken, the fuse will blow and it will become impossible to charge the battery.

  • Page 54: Cleaning And Replacement

    Maintenance 7.7 Cleaning and Replacement 7.7.1 Air Cleaner Element NOTICE If the air cleaner element is extremely dirty, it will cause defective starting of the engine, lack of output, and reduce the life of the engine, so always remember to clean the element periodically. Cleaning/Replacing 1.

  • Page 55: Fuel Filter Cartridge

    Maintenance 7.7.3 Fuel Filter Cartridge NOTICE Replace every 450 hours. 1. Using an oil filter wrench, turn the fuel filter car- tridge to the left and remove it. 2. Install the new fuel filter cartridge. Fuel filter NOTICE When installing, coat the O-ring thinly with fuel and tighten it fully by hand without using a filter wrench.

  • Page 56: Suction Filter Element

    Maintenance 7.7.6 Suction Filter Element NOTICE Suction filter If the hydraulic oil has been changed, replace the suction filter element at the same time. 1. Open the engine cover. (See page 21) 2. Remove the flange cover, then remove the suction filter.

  • Page 57: Adjustments

    Maintenance 7.8 Adjustments 7.8.1 Cooling Fan Belt Tension NOTICE If the belt tension is loose, the belt will slip, and this will reduce the cooling force and shorten the life of the engine. Inspection/Adjustment CAUTION Carry out inspection with the engine stopped. 1.

  • Page 58: Bleeding Air From Fuel System

    Maintenance 7.8.2 Bleeding Air from Fuel System NOTICE If you continue to operate the machine until the fuel inside the fuel tank is completely used, next time you add the fuel, air will get into the injection pump and there will be no injection of fuel, so the engine will not start.

  • Page 59: Track Tension

    Maintenance 7.8.3 Track Tension WARNING Loose track tension can cause the tracks to come off of the machine, resulting in serious injury or death to the operator or bystanders, or damage to the machine. During the first 100 hours of use, the tracks elongate and the track tension loosens.
  • Page 60 Maintenance Installation/Adjustment lf the track comes off, install and adjust as follows. 1. Stop the machine on level ground. 2. Jack up the front and rear of the chassis to raise the track on one side and make it parallel to the ground surface.

  • Page 61: Streering Lever

    Maintenance 7.8.4. Steering Lever Steering lever NOTICE Link ball Intermediate The steering lever is adjusted to the suitable link Rod A value when the machine is shipped from the A r m factory,so normally there is no need to adjust it.

  • Page 62: Electrical System

    Maintenance 7.9 Electrical System 7.9.1 Fuses Inspection NOTICE A fuse is provided in the wiring circuit to prevent failure if any abnormality should occur in the circuit. If any abnormality is found in the electrical system during operation, check the condition of the fuse.

  • Page 63: Slow Blow Fuse

    Be particularly careful when moving the machine.If the machine is moved by force, CHIKUSUI CANYCOM, INC. cannot take any responsibility for any failure. ● When leaving the machine outdoors, it is effective to cover it with a waterproof cover.

  • Page 64: Storage (Long-Term Storage)

    Storage (Long-term Storage) 8. Storage (Long-term Storage) When storing for a long time,it is necessary to take suitable action to prepare for the next time that the machine is used. When preparing for long-term storage,carry out “Maintenance after use” (see page 54),then do as follows. DANGER Do not store this machine, the battery, or fuel in a place where there is a flame or where the temperature is high.

  • Page 65: Engine

    Storage (Long-term Storage) 8.3 Engine NOTICE ● Drain the fuel from the fuel tank. As far as possible, do not use fuel that has been stored for a long time. 8.3.1 Cleaning Air Cleaner Element Air Cleaner Spring Hook 1. Open the engine cover. (See page 21) 2.

  • Page 66: Troubleshooting

    If you can not resolve the problem or do not have the correct tools or knowledge, take the machine to your CANYCOM representative for repair, adjustment, or part replacement. Use the information in the Troubleshooting Chart to fix the problem. When troubleshooting procedures involve fuel, oil or other mechanical fluids, or the battery, take all appropriate safety precautions.
  • Page 67 → Excessive consumption of Wear of cylinder, piston Check and repair (please → engine oil ring contact your CANYCOM representative) Lack of engine oil Add oil (See page 39) → Engine overheats Lack of engine coolimg Add water (See page 44) →...
  • Page 68 Troubleshooting Location Problem Main causes Remedy Leakage of fuel from fuel Check and repair(please → system. contact your CANYCOM representative.) Clogged air cleaner. Clean or replace(See oage → 47). Excessive consumption of Defective function of injec- Please contact your →...
  • Page 69 Worn brake disc inside the Please contact your → related travel motor. CANYCOM representative. Insufficient or deteriorated Add or change fluid (See → hydraulic fluid. page 41). Entry off dirt into hydrau- Remove dirt. → lic circuit.
  • Page 70 Troubleshooting Location Problem Main causes Remedy D e f e c t i v e l i g h t i n g u p o f Defective wiring Connect → lamp Blown bulb Replace → Replace(See page 55) Blown fuse →...

  • Page 71: Transporting Machine

    Transporing Machine 10. Transporting Machine 10.1 Truck Loading and Unloading When loading or unloading this machine onto a truck, use the following procedure and be sure to follow the precautions. 1. Stop the truck on firm level ground and always put blocks under the wheels. 2.

  • Page 72: Lifting By Crane

    Transporing Machine 10.2 Lifting by Crane WARNING Always unload the machine before lifting. 1. Dump the load deck body and lock it with the load deck body drop prevention safety prop. (Page 29) 2. Hitch the wire rope to the lifting hooks (3 places) attached to the frame and lift the machine.
  • Page 73 Transporing Machine 4. Remove the cover on the back of the HST motor Parking Brake Compulsory on both sides. Unhitch Port 5. Remove PF1/4 plugs from the parking brake compulsory unhitch ports. 6. Screw in an M10X1.5X70L bolt with a nominal M10X1.5X70L 10mm plain washer into each of those ports and tighten it until the brake becomes free.
  • Page 74 NOISE LEVEL Dumper Engine Type Type Speed rpm Left Right S25A V2203 2800 rpm 80.1 dB (A) 79.2 dB (A) 100 dB (A) NOISE LEVEL evaluated based on factory standard. VIBRATION Vibration Engine Model Rated revolution Steering lever Seat S25A 2800 rpm 3.0 m/s...

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