Disassembly; Gearbox Outer Linkage; Checks And Inspections; Assembly - Alfa Romeo alfa 33 Workshop Manual

CHECKS AND INSPECTIONS

solvent and check it for scores, nicks
or evidence of pitting.
2. Check the casing' s mating sur-
faces making sure there are no nicks,
no evidence of roughness nor or old
sealants.
3. Check that the
retaining pin is not in any way
damaged.

ASSEMBLY

1. Fit shafts and gears (Refer to:

DISASSEMBLY

1. Loosen and remove the nut with
washer @ as well as the screw 0
securing the main selector rod @ to
the gearbox lever 0; then remove
the spacer @ and the two bush-
ings 0.
2 Spacer
7 Retaining screw
3 Bushing
2. Loosen and remove the gearbox
lever guide @ retaining screws with
washers 0; now remove the guide,
the boot aand the bushing 0
located at lever' s end.
3 Bushing
1 Boot
4 Guide
2 Screws with
washers
S h a f t s a n d G e a r s A s s e m b l y ) .
2. Fit differential casing (Refer to:
Differential Casing -Assembly).
3. Fit differential carriers (Refer
to: Differential Carriers - Assembly).
4. Fit rods and forks. Thoroughly
clean rear cover and oil sump mating
surfaces; fit new gaskets with speci-
fied sealants and then fit cover
clutch for
and sump (Refer to: Rods and Forks
5. Fit clutch control fork retaining
pin.
6. Fit the clutch control fork and

GEARBOX OUTER LINKAGE

3. Loosen and remove the nut @
and the screw
gearbox lever support 0 to the
flexible bush @I ocated on the rear
extensions; now remove side wash-
0
ers 3 as well as the spacer
1 Support
support
3 Washer
Flexible bush
4.
Remove rear support (Refer to:
Support).
6. Lastly remove the flexible bush
with the help of following tools: a
press, a plate, a base and punch tool.
GEARBOX
Spacer
Screw
13-25
then fit thrust bearing on direct drive
shaft (Refer to: Group 12).
7. Fit rear support (Refer to: Rear
Support - Assembly).
CHECKS
AND INSPECTIONS
1. Thoroughly clean outer linkage
metal parts with solvent and make
sure they are in good condition.
2. Check linkage articulated joints
for excess wear.
3. Make sure boot is in perfect
i f d a m a g e d o r w o r n ,
condition;
replace it.
1. Fit rear support
Support).
2. Apply grease (AGIP Fl G r e a s e
1 5 o r S H E L L R e t i n a x G ) t o t h e
spacer
lever to main selector rod connec-
0
and to the spacer
t i o n 4
securing the fork to the flexible bush
on the gearbox cover.
Apply 5 g (0.176 oz) of same grease
to the speed selector lever guide 0.
3. Go on to fit all gearbox outer
linkage following disassembly pro-
cedure in reverse sequence.
1 Spacer
4 Main selector rod
(Refer to:
May 1983