Alfa Romeo 33 Sport Wagon Series Workshop Manual Supplement
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Alfa Romeo 33 Sport Wagon Series Workshop Manual Supplement

Alfa Romeo 33 Sport Wagon Series Workshop Manual Supplement

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M A N U A L S U P P L E M E N T
M A R C H 1 9 8 8

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  • Page 1 M A N U A L S U P P L E M E N T M A R C H 1 9 8 8...
  • Page 2 FOREWORD This manual is intended for m o d e l s : 3 3 1.3 S 3 3 6 . 7 m 3 3 a . 5 4xa 3 3 %@ 7-D PA327900000000 “WORKSHOP MANUAL [@+33)” “WORKSHOP MANUAL [Alfa] “WORKSHOP MANUAL g i a r d i n e t t a ”...
  • Page 3 QUICK REFERENCE INDEX ENGINE MAIN MECHANICAL UNIT FUEL SYSTEM IGNITION, STARTING, CHARGING SYSTEM ENGINE COOLING SYSTEM GEARBOX MOTION TRANSMISSION DIFFERENTIAL AND DRIVE SHE . ASSEMBLY FRONT SUSPENSION WHEELS AND TIRES INTERNAL TRIMMING EXTERNAL TRIMMING...
  • Page 4 COMPLETE CAR CONTENTS APPROXIMATE REFILL GENERAL VIEWS ..... 00-2 CAPACITIES ......00-4 .
  • Page 5 COMPLETE CAR GENERAL VIE\NS DIMENSIONS AND WEIGHTS 908.64 Identification number 908.60 908.80 908.62 908.65 Wheelbase mm (in) I 2,465 (97.05) 2,455 (96.65) Front Ca 1,367 (53.62) 1,397 (54.00) Rear 1,364 (53.70) 1,364 (53.70) mm (in) 4,142 (143.07) 4,167 (164.05) Front Sa 790 (31 .lO) 625 (32.46) Overhang...
  • Page 6 MODE-L VARIATION Version 5 DOOR GIARDINETTA Drive label 908.620 908.800 Identification No. label label Type approval No. blukhead label blukhead label Serial No. 30508 30168 30550 Engine No. Type and serial No. from from from 0000001 0000001 0000001 Tyres dimensions Rim dimensions...
  • Page 7 Measurement unit Component FUEL TANK 50 (11) 50 (11) 53 (11.66) 50 (11) FUELRESERVE 6.5 (1.43) 6.5 (1.43) 6.5 (1.43) 6.5 (1.43) With filter 3.6 (7.94) 4 (0.88) 3.6 (7.94) 4 (0.88) 3.6 (7.94) 4 (0.88) 4.57 (10.07) 5.25 (1.15) ENGINE OIL SUMP Without filter (*) 3.15 (6.94)
  • Page 8 COMPLETE CAR CHASSIS AND BODY MAINTENANCE TECHNICAL DATA - INSPECTION AND ADJUSTMENT Axles and suspensions 00-5 MARCH 1988...
  • Page 9 GEARBOX CONTENTS 5 - SPEED MANUAL GEARBOX ..m . 13-2 Description ......Y) .
  • Page 10 GEARBOX Gearbox-differential unit and rear support After Modification (0.8 f 1) 17 Flexible bush Gearbox - differential casing 18 Oil seal ring Bushing Central support Bushing Flexible support Speedometer sensor 22 Reverse gear switch Spring ring Gasket Dowel Plug Rear caver Drain plug Valve Plug...
  • Page 11 GEARBOX GEARBOX OUTER LINKAGE DISASSEMBLY For premodification models 1. Loosen and remove the nut with washer @ as well as the screw 0 securing the main se- _‘ - 1 Punch 2 Support base 4 Spacer 5 Screw 2 Nut 4 Rear 3 Flexible bushing 2 Bus,hing...
  • Page 12 GEARBOX 1. Apply grease (AGIP Grease 15 or SHELL retinax G) to the bu- shing 0 connecting the gearbox lever and the main selector, cod the gearbox: lever fork to the fle- xible bushing on the rear sup- port. 2. Go on to fit all the gearbox ou- ter linkage ‘following the disas- sembly procedure in reverse se- quence.
  • Page 13 Features Speed eelector Gear Speed at Geathox ratio Speed a1 diierential 1,000 rp.m. 1,000 r.p.m. overall ratio overall ratio overall ratio 1 : 3.143 1 : 12.921 8.010 9.081 15.311 1.864 7.663 13.506 4 : 6.897 21.573 1 : 1.323 5.439 19.029 1 : 1.027...
  • Page 14 CAMBIO GENERAL SPECIFICATIONS FLUIDS AND LUBRICANTS After modification Application GREASE ISECO Molykote BR2 Std. No. 3671-69641 See item 5 AGIP: Fl Grease 33 FD GREASE Std. No. 3671-69633 Mating surfaces of: See item 5 M A R C H 1 9 8 8 13-6...
  • Page 15 GEARBOX lïpo GREASE selector lever connection ‘4 Std. No. 3671-69811 5 g (0.76 oz) Speed selector lever guide 2,300 kg Fill-up of gearbox-differential casing Std. No. 3631-69408 See item 5 relevant seats on gearbox casing Bushing for bevel pinion driven gears GREASE COMPANY: lever Upper joint...
  • Page 16 GEARBOX INSPECTION AND ADJUSTMENT RODS AND FORKS REAR SUPPORT 1. “S” clearance between 3rd-4th speed rod @ and Ist-2nd speed selector lever 0. d e g r e e 2. End play between fork and synchronising unit Clearance 0.250 4 0.375 (9.8, .
  • Page 17 FRONT SUSPENSlOti CONTENTS DESCRIPTION ....General specificaticns ....(*) FRONT WHEEL HUB ... .
  • Page 18 FRONT SUSPENSION SERVICE DATA AND SPECIFICATIONS TECHNICAL DATA COIL SPRING, SHOCK ABSORBER AND ANTI-ROLL BAR 133018 Alfa Romeo Part No. 131883 mm (in) 13.6 (0.53) Wire diameter 13.2 (0.520) mm (in) 160 (8.299) Free length mm (in) 310 (12.205) 333 (13.11) 21.6 (2.2) (123.2)
  • Page 19 F R O N T A N D R E A R B R A K E S CONTENTS Control lever ..... . . (*) DESCRIPTION .
  • Page 20 FRONTBRAKES Calipers, brake pads and discs Brake pedals BLACK (FERODO) Pad nominal tickness “.Y mm (in) External diameter mm (in) Discs Nominal thickness “C” mm (in)
  • Page 21 FRONT AND REAR BRAKES S E R V O B R A K E Unit: mm (lb) TYPE: ATE or BENDITALIA 7 in Diameter of working cylinder Drum nominal interna1 diameter 5 (0.197) 5 (0.197) Brake lining thickness VALVE Part No. 644.498 Type: BENDITALIA 0.36 RATIO...
  • Page 22 FRONT AND REAR BRAKES REAR BRAKES U n i t : As for c-33) except for: Dimensions for brake drum turning E max after turning E max serviceability thickness Cylindricity Concentricity Minimum thickness of brake linings (limit of wear or serviceability BRAKE PRESSURE PROPORTIONING VALVE ADJUSTMENT OF THE...
  • Page 23 CONTENTS ....General specifications ......DESCRIPTION REAR HUB .
  • Page 24 DATA OF SHCiCK ABSORBER SETTING F e a t u r e s SPICA ~ SPICA TYPE SPICA BOGE 549141 549142 Alfa Romeo part. No. 549137 549130 Compression 180 (18.4) 117.8 (12) 180 (18.4) 220 (22.4) Low speed 200 (20.4) 220 (20.4)
  • Page 25 WHEELS AND TYRES CONTENTS ....General specifications ..Inspection and adjustment ..(*) Tightening torques .
  • Page 26 Dimension INFLATING PRESSURE (1) Unit measurement 5 112 J x 13” 5 1/2 J x 13” 5 112 J x 14” Balance (max. allowed residual balance) 10 i 40 (at 10 g intervals) Balance weights Snow chains Chain ‘Y max. dimensions (for tires 165/70 SR13) Front SR rating = Up to~l80 Km/h (112 m.p.h.)
  • Page 27 CONTENTS BODY CONSTRUCTION ... . , . . . (*) GENERAL INFORMATION ... . . 49-2 BODY SEALING .. ., ....(*) Identification codes .
  • Page 28 GENERAL INFORMATION WHEEL ALIGNMENT CAUTION: ~ The technicians assigned to the repair and repiacement operations of sheet panels, shall always take into; account, content of the restoration of car correct alignment is of particular importance, in the following part are provided the data relevant to geometry of both front and rear susoensions.

This manual is also suitable for:

33 1.3s sport wagon33 6.7s sport wagon33 a.5 4x4 sport wagon33 1.8td sport wagon

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