Outback EX200T Assembly And Operating Instructions Manual

Outback EX200T Assembly And Operating Instructions Manual

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Assembly and Operating Instructions for Outback®
Excel 200, and Excel 300 Gas Barbecues
EX200T
Photographs are not to scale.
Specifications subject to change
without prior notice.
For outdoor use only. Not for commercial use.
Read instructions before using the appliance. Failure to follow instructions
could result in death, serious bodily injury, and/or property loss.
Warning: accessible parts may be very hot. Keep young children and pets
away.
Do not move the appliance during use.
Turn off the gas supply at the gas bottle after use.
Any modification of the appliance, misuse, or failure to follow the instructions
may be dangerous and will invalidate your warranty. This does not affect your
statutory rights.
WARNING
Retain these instructions for future reference.
Leak test annually, and whenever the gas bottle is removed or replaced. Check
that the hose connections are tight and leak test each time you reconnect the
gas bottle.
For Flare-up control please refer to the 'OPERATION' section of this manual.
FOR YOUR SAFETY
If you smell gas:
1.
Shut off gas to the appliance.
2.
Extinguish any open flame.
3.
Open barbecue lid or hood.
4.
If odour continues, discontinue use and
contact your local dealer.
EX300T
FOR YOUR SAFETY
1.
Do not store or use petrol or other
flammable vapours or liquids in the vicinity
of this or any other appliance.
2.
A gas bottle not connected for use must not
be stored in the vicinity of this or any other
appliance.
0359

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Summary of Contents for Outback EX200T

  • Page 1 Assembly and Operating Instructions for Outback® Excel 200, and Excel 300 Gas Barbecues EX300T EX200T Photographs are not to scale. Specifications subject to change 0359 without prior notice. • For outdoor use only. Not for commercial use. • Read instructions before using the appliance. Failure to follow instructions could result in death, serious bodily injury, and/or property loss.
  • Page 2: Parts List

    Parts List Quantity varies according to model purchased. Specifications subject to change without prior notice. For more details on hardware, please see the corresponding ‘Hardware Reference Diagram’. OUTBACK® OUTBACK® CODE PART EXCEL 200 GAS EXCEL 300 GAS √ √ Hood (Pre-Assembled to Body) √...
  • Page 3 Parts Diagram: Excel 200 Quantity varies according to model purchased. Specifications subject to change without prior notice. For more details on hardware, please see the corresponding ‘Hardware Reference Diagram’.
  • Page 4 Hardware Reference Diagram: Excel 200 Specifications subject to change without prior notice.
  • Page 5 Parts Diagram: Excel 300 Quantity varies according to model purchased. Specifications subject to change without prior notice. For more details on hardware, please see the corresponding ‘Hardware Reference Diagram’.
  • Page 6 Hardware Reference Diagram: Excel 300 Specifications subject to change without prior notice.
  • Page 7 Assembly IMPORTANT! TOOLS NEEDED FOR ASSEMBLY: Medium size flat blade or Phillips/Crosspoint screwdriver, • adjustable spanner or metric spanner set. The assembly of this barbecue requires 2 people. • Whilst every care is taken in the manufacture of this product, care must be taken during assembly in •...
  • Page 8 Excel 200 Excel 300 Attach the Bottom Shelf (C21) to the Gas Bottle Holder (C16) using ST4.8x15 Screws (D6). Take care not to over tighten these screws which will damage the plastic gas bottle holder. Note: This step assembly requires 2 people. Excel 200 Excel 300 Attach the leg assembly to the...
  • Page 9 Excel 200 Excel 300 Insert the Axle (C20) through the clamping brackets underneath the Gas Bottle Holder (C16) and tighten the clamping screws. Slide the Wheels (C19) over Take care not to over tighten these screws which will damage the each end of the axle.
  • Page 10 Excel 200 Excel 300 Attach the Hood Handle (A2) to the Hood (A1) using the M5x10 Bolts (D2). Excel 200 Excel 300 Carefully place the Barbecue Body (B1) onto the tops of the legs. Attach the barbecue body to the trolley assembly using the M6x15 Bolts (D1). Ensure the tabs on the body fit over the legs as shown in the diagram and do not go down inside of the legs.
  • Page 11 Excel 200 Excel 300 Install a M6x15 Bolt (D1) and a Spacer (D9) into the upper fixing hole on each front leg. Place the Control Panel (B3) assembly in position by aligning the spacers with the slot on each side of control panel and fix it to the trolley assembly using M6x15 Bolts (D1). Excel 200 Excel 300 Insert the Grease Cup (B15) into the...
  • Page 12 Excel 200 Excel 300 Insert the Main Electrode (B10) into the hole at the bottom of the barbecue body and secure with the pre-assembled nut. Excel 200 Excel 300 View from underneath the body Feed the Burner (B2) into barbecue body. Ensure that the burner venturi tubes are over the ends of the gas valves.
  • Page 13 Excel 200 Excel 300 Attach the Body Heat Shield (B12) to barbecue body using the M5x10 Bolts (D2) and M5 Nuts (D8). Excel 200 Excel 300 Carefully lay the Lava Rock (B6) into the barbecue body ensuring it lies level within the body.
  • Page 14 Excel 200 Excel 300 Step 1 Step 2 Step 3 Step 4 Attach the Warming Rack (A3), to the hood and barbecue body as shown. Make sure that the shorter, fixed legs go through the holes in the hood, then the swing legs fix to the body of the barbecue.
  • Page 15 Excel 200 Excel 300 Slide a Shelf Spacer (D9) onto a M6x15 Bolt (D1) and screw it into the upper fixing point on the rear legs as shown. Repeat for the front leg. Attach the assembled Side Shelf (C2) to the right hand side of the barbecue by sliding a Shelf Spacer (D9) onto a M6x15 Bolt (D1) and fitting the shelf to the lower fixing point on the rear leg as shown.
  • Page 16 Excel 200 Excel 300 Excel 200 users, skip this step and proceed directly to step 23. Attach the Side Burner Shelf (C7) to the left front and left rear legs using M6x15 Bolts (D1). Excel 200 Excel 300 Remove the screws from Side Burner Valve / Hose Assembly (C10) and secure it to the side shelf with those 2 screws.
  • Page 17 Excel 200 Excel 300 Place the Side Burner Electrode (C9) onto the side burner shelf as shown. Place the Side Burner (C8) through the central hole. Fit the side burner venturi tube over the gas valve outlet. This is a loose fit and not a gas tight seal.
  • Page 18 Excel 200 Excel 300 Excel 300 users, skip this step and proceed directly to step 24. Fix the Hose Clip (C15) into the lower hole of the front short leg using a ST4.0x10 Screw (D4), then feed the hose through the clip as shown. Important: Regularly check the hose positioning to ensure that it is not in contact with any hot surfaces, such as the bottom of the body or the heat shield.
  • Page 19: Leak Testing

    Leak Test Diagram 1. Maximum diameter or breadth is 315mm. 2. Maximum height (regulator included) is 580mm. ASSEMBLY IS NOW COMPLETE. PROCEED TO THE NEXT PAGE FOR INSTRUCTIONS ON OPERATION AND MAINTENANCE ALL JOINTS AND CONNECTIONS MUST NOW BE LEAK TESTED BEFORE USING THE BARBECUE.
  • Page 20: Gas, Regulator And Hose

    Important Information Before you use your barbecue, perform a leak test. This is the only safe and sure way to detect any gas leaking from joints and Please read these instructions carefully connections of the barbecue after assembly. before assembly and use of your barbecue. Leak test annually, and whenever the gas Retain these...
  • Page 21: Installation

    INCORRECT OR FAULTY REGULATOR IS a solid plate — this includes baking dishes. DANGEROUS AND WILL INVALIDATE ANY Full coverage will cause excessive build-up WARRANTY. Please consult your local gas of heat and damage the barbecue. This is dealer for the most suitable gas bottles and not covered by warranty.
  • Page 22 anti-clockwise to the high position, taking its fat and juices fall upon the hot lava rock. care to protect yourself from the flames. Smoke of course helps give food its barbecued • After the right portion of the burner is lit, flavour, but it is best to avoid excessive flare-up light the remaining portion of the burner.
  • Page 23: Care And Maintenance

    Provided that they are operating correctly, in barbecue covers and other accessories are normal usage, burning off the residue after available from your local Outback® stockist. cooking will keep the burners clean. Even when your barbecue is covered for its...
  • Page 24 Replacement lava rock is available from your When using the barbecue after extended local Outback® stockist. periods storage follow cleaning procedures.
  • Page 25: Technical Specifications

    Technical Specifications Notes: Heat Injector Burners Gas /Pressure Approval Input Size Outback® 0359 28-30 mbar Butane Excel 200 6.6kW 0.89mm 359BS791 or 37 mbar Propane Outback® 0359 28-30 mbar Butane Excel 300 6.6kW 0.89mm 359BS791 or 37 mbar Propane Side 28-30 mbar Butane 2.3kW...
  • Page 26: Troubleshooting

    Troubleshooting Problem Possible Cause Solution Burner will not light using LP gas bottle is empty Replace with full bottle the ignition system Faulty regulator Have regulator checked or replaced Obstructions in burner Clean burner Obstructions in gas jets or gas hose Clean jets and gas hose Electrode or ignition button wire is loose Reconnect wire...
  • Page 27 OUTBACK® WARRANTY OUTBACK® barbecues are warranted to the original purchaser against defects in materials and workmanship. OUTBACK® will supply replacements for defective parts free of charge provided that: The product has not been used for trade, professional or hire purposes.

This manual is also suitable for:

Ex300t

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