Avdel 07265 Instruction Manual
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Avdel 07265 Instruction Manual

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I n s t r u c t i o n M a n u a l
O r i g i n a l I n s t r u c t i o n
0 7 2 6 5
H y d ro - P n e u m a t i c P o w e r To o l

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  • Page 1 I n s t r u c t i o n M a n u a l O r i g i n a l I n s t r u c t i o n 0 7 2 6 5 H y d ro - P n e u m a t i c P o w e r To o l...

  • Page 3: Table Of Contents

    AND REMEDIES. ANY IMPLIED WARRANTY AS TO QUALITY, FITNESS FOR PURPOSE, OR MERCHANTABILITY ARE HEREBY SPECIFICALLY DISCLAIMED AND EXCLUDED BY AVDEL. Avdel UK Limited policy is one of continuous product development and improvement and we reserve the right to change the specification of any product without prior notice.

  • Page 4: Safety Rules

    Any modification undertaken by the customer to the tool/machine, nose assemblies, accessories or any equipment supplied by Avdel UK Limited or their representatives, shall be the customer’s entire responsibility. Avdel UK Limited will be pleased to advise upon any proposed modification.

  • Page 5: Specifications

    S p e c i f i c a t i o n s To o l S p e c i f i c a t i o n Air Pressure Minimum - Maximum 5-7 bar (72.5 - 101.5 psi) Free Air Volume Required @ 5.5 bar 2.1 litres...

  • Page 6: Intent Of Use

    I n t e n t o f U s e The hydro-pneumatic 07265 tool is designed to place Avdel breakstem rivets at high speed making it ideal for batch or flow-line assembly in a wide variety of applications throughout all industries.

  • Page 7: Putting Into Service

    P u t t i n g i n t o S e r v i c e A i r S u p p l y All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and automatic filtering systems on the main air supply.

  • Page 8: Accessories

    H a n d l i n g a n d H o l s t e r K i t This kit enables an easier handling of the cabinet around the workplace and allows the tool pistol to be stored in a convenient position. 07265-09500 PARTS LIST ITEM PART Nº DESCRIPTION...

  • Page 9: Quick Connect Kit

    07265-09296 OIL HOSE EXTENSION 07265-03204 WASHER 07265-03205 SCREW 07265-03297 TRAY 07265-03258 NIPPLE 07265-03259 WASHER 10 07265-02056 QUICK FITTING NIPPLE 11 07265-02055 QUICK FITTING COUPLER 12 07265-03272 WASHER 13 07265-03221 CONNECTOR *14 07265-03290 RUBBER RING *15 07265-03291 SPACER WASHER *16 07265-03292 CLAMP...

  • Page 10: Nose Assemblies

    F i t t i n g I n s t r u c t i o n s f o r M a x l o k N o s e A s s e m b l i e s If the tool is fitted with end plug 07265-03015 (item 33 on pages 16 and 17) this will need to be removed. •...

  • Page 11: Servicing Instructions

    N o s e A s s e m b l i e s These items make up the Adaptor Kit, Part No 07265-02900, and are not part of the Maxlok ® nose assembly. S e r v i c i n g I n s t r u c t i o n s Nose assemblies should serviced at weekly intervals.

  • Page 12: Servicing The Tool

    S e r v i c e K i t SERVICE KIT ITEM PART Nº DESCRIPTION Nº OFF 07265-09301 PISTON INSERTION BUSH 07265-09302 BULLET 07265-00619 BUSH 07900-00618 PUSHER For all servicing we recommend the use of the service kit, part number 07265-09300.

  • Page 13: Maintenance

    S e r v i c i n g t h e To o l M a i n t e n a n c e Every 500000 cycles the tool should be completely dismantled and new components should be used where worn, damaged or recommended.

  • Page 14: Trigger Assembly

    S e r v i c i n g t h e To o l Tr i g g e r A s s e m b l y • Using a spanner, undo locknut 30 and remove trigger 31, ‘O’ ring 29, and spring 28 from handle 19. •...

  • Page 15: Pilot Valve

    S e r v i c i n g t h e To o l P i l o t Va l v e • Servicing of the valve is limited to the removal/replacement of ‘O’ rings. • Remove screws 60 and remove pilot assembly. •...

  • Page 16: General Assembly Of Handle Tool 07285-03000

    G e n e r a l A s s e m b l y o f H a n d l e To o l 0 7 2 8 5 - 0 3 0 0 0...

  • Page 17: Parts List For 07285-03000

    P a r t s L i s t f o r 0 7 2 8 5 - 0 3 0 0 0...

  • Page 18: General Assembly Of Cabinet 07265-03200

    G e n e r a l A s s e m b l y o f C a b i n e t 0 7 2 6 5 - 0 3 2 0 0...

  • Page 19: Parts List Of Cabinet 07265-03200

    P a r t s L i s t o f C a b i n e t 0 7 2 6 5 - 0 3 2 0 0...

  • Page 20: General Assembly Of Intensifier 07005-01650

    PART Nº DESCRIPTION QTY SPARES ITEM PART Nº DESCRIPTION QTY SPARES 07267-08018 OIL RESERVOIR PLUG 07265-02414 TENSION RODS 07267-08026 WASHER 07265-02405 OIL RESERVOIR CUP 07265-02419 SEAL 07267-08013 07267-08122 FILTER 07267-08020 SEAL 07265-02409 PLUNGER ROD 07625-02407 FLANGE 07265-02435 WASHER 07267-08025 NIPPLE...

  • Page 21: General Assembly Of Valve 07005-00590

    G e n e r a l A s s e m b l y o f Va l v e 0 7 0 0 5 - 0 0 5 9 0 VIEW ON ARROW ’A’ INTERFACE ’O’ RINGS ’A’ P a r t s L i s t o f Va l v e 0 7 0 0 5 - 0 0 5 9 0 07005-00590 VALVE PARTS LIST ITEM...

  • Page 22: Hyspin ® Vg32 Oil Safety Data

    P r i m i n g Priming is ALWAYS necessary after the tool has been dismantled and prior to operating. It may also be necessary to restore the full stroke after considerable use, when the stroke may be reduced and fasteners are not fully placed by one operation of the trigger. O i l D e t a i l s ®...

  • Page 23: Priming Procedure

    P r i m i n g P r i m i n g P ro c e d u r e I M P O R T A N T CONNECT AIR SUPPLY (this causes the piston to bottom, allowing more priming oil into the tool). DO NOT OPERATE THE TRIGGER WHILE THE BLEED SCREW IS REMOVED.
  • Page 24 Empty and ensure bottle never exceeds half full Item numbers in bold refer to the general assembly drawing and parts list on pages 16-17. Other symptoms or failures should be reported to your local Avdel authorised distributor or repair centre.
  • Page 25 N o t e s...
  • Page 26 N o t e s...
  • Page 27 D e c l a r a t i o n o f C o n f o r m i t y We, Avdel UK Limited, Watchmead Industrial Estate, Welwyn Garden City, Herts, AL7 1LY declare under our sole responsibility that the product: Model 07265 Serial No.
  • Page 28 This document is for informational purposes only. Infastech makes no warranties, expressed or implied, in this document. Data shown is subject to change without prior notice as a result of continuous product development and improvement policy. Your local Avdel representative is at your disposal should you need to confirm latest information.

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