Avdel 7265 Instruction Manual
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Avdel 7265 Instruction Manual

Hydro-pneumatic power tool
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I n s t r u c t i o n M a n u a l
Pass onto user to read and keep for reference
07265
Hydro-Pneumatic Power Tool

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Summary of Contents for Avdel 7265

  • Page 1 I n s t r u c t i o n M a n u a l Pass onto user to read and keep for reference 07265 Hydro-Pneumatic Power Tool...
  • Page 2 AVDEL policy is one of continuous development. Specifications shown in this document may be subject to changes which may be introduced after publication. For the latest information always consult Avdel. S P E C I F I C A T I O N S F O R 0 7 2 6 5 T O O L ■...

  • Page 3: Table Of Contents

    Specific to Type of Tool I N T E N T O F U S E General 07265 Tool Dimensions / Selection P U T T I N G I N T O S E R V I C E Air Supply...

  • Page 4: General

    RECOMMENDED AND SUPPLIED BY AVDEL. ANY MODIFICATION UNDERTAKEN BY THE CUSTOMER TO THE TOOL/MACHINE, NOSE ASSEMBLIES, ACCESSORIES OR ANY EQUIPMENT SUPPLIED BY AVDEL OR THEIR REPRESENTATIVES, SHALL BE THE CUSTOMER'S ENTIRE RESPONSIBILITY. AVDEL WILL BE PLEASED TO ADVISE UPON ANY PROPOSED MODIFICATION.

  • Page 5: Specific To Type Of Tool

    In addition to the general safety rules opposite, the following specific safety points must also be observed: THE OPERATING PRESSURE SHALL NOT EXCEED 7 BAR - 100 LBF/IN DO NOT OPERATE THE TOOL WITHOUT FULL NOSE EQUIPMENT IN PLACE. CARE SHALL BE TAKEN TO ENSURE THAT SPENT STEMS ARE NOT ALLOWED TO CREATE A HAZARD.

  • Page 6: General

    N T E N T O F U S E The hydro-pneumatic 07265 tool is designed to place Avdel breakstem rivets at high speed making it ideal for batch or flow-line assembly in a wide variety of applications throughout all industries.

  • Page 7: 07265 Tool Dimensions / Selection

    07265 - TOOL DIMENSIONS Features include an on/off switch for a vacuum facility and an adjustable air restrictor to control the amount of vacuum according to which fastener is being used. Spent stems are collected in a stem catcher. The vacuum is also used to retain fastener in the nose tip prior to its installation.

  • Page 8: Air Supply

    U T T I N G I N T O S E R V I C E A I R S U P P L Y All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and automatic oiling/filtering systems on the main air supply.

  • Page 9: Accessories

    Three different accessories are available: HANDLING AND HOLSTER KIT This kit enables an easier handling of the cabinet around the workplace and allows the tool pistol to be stored in a convenient position. 07265-09500 PARTS LIST ITEM PART Nº DESCRIPTION QTY SPARES...
  • Page 10 QUICK CONNECT KIT This kit enables rapid connection of the handle and hose to the cabinet. 07265-01250 PARTS LIST ITEM PART Nº DESCRIPTION QTY SPARES 07265-03206 07265-03269 CONNECTION 07265-03295 AIR HOSE EXTENSION 07265-09296 OIL HOSE EXTENSION 07265-03204 WASHER 07265-03205 SCREW...

  • Page 12: 07265 Fitting/Servicing/Components

    07265-02900. FITTING INSTRUCTIONS FOR MAXLOK NOSE ASSEMBLIES If the tool is fitted with end plug 07265-03015 (item 33 on pages 16 and 17) this will need to be removed. ■ Using appropriate spanners* unscrew end plug 33 from piston 16.
  • Page 13 * These items make up the Adaptor Kit, part number 07265-02900, and are not part of the Maxlok nose assembly. SERVICING INSTRUCTIONS Nose assemblies should serviced at weekly intervals. ■ Remove the complete nose assembly using the reverse procedure to the ‘Fitting instructions’.

  • Page 14: Regular Servicing - Service Kit

    Scrape up for burning or disposal on approved site. Away from heat and oxidising agent. SERVICE KIT ITEM PART Nº DESCRIPTION Nº OFF 07265-09301 PISTON INSERTION BUSH 07265-09302 BULLET 07265-00619 BUSH 07900-00618 PUSHER For all servicing we recommend the use of the service kit, part number 07265-09300.

  • Page 15: Maintenance

    M A I N T E N A N C E Every 500000 cycles the tool should be completely dismantled and new components should be used where worn, damaged or recommended. All ‘O’ rings and seals should be renewed and lubricated with Moly Lithium grease EP 3753 before assembling. I M P O R T A N T Safety Instructions appear on page 2 and 3.
  • Page 16 Using a spanner, remove the two nuts and associated washers securing the intensifier to the baseplate. ■ Lift intensifier clear of cabinet. ■ Replacement is in reverse order of removal. * refers to items included in the Avdel service kit. For complete list see page 11.
  • Page 17 I M P O R T A N T Check the tool against daily and weekly servicing. Priming is ALWAYS necessary after the tool has been dismantled and prior to operating. * refers to items included in the Avdel service kit. For complete list see page 11.
  • Page 20 GENERAL ASSEMBLY OF CABINET 07265-03200...
  • Page 21 07265-03221 CONNECTOR 07265-03272 WASHER 07265-03266 SCREW 07265-02059 NON-RETURN VALVE 07265-02053 CONNECTOR 07265-03253 CONNECTOR 07265-03216 6mm AIR HOSE (500 mm) 07265-03215 10mm AIR HOSE (100 mm) 07265-02076 CLAMP 07265-03219 18mm AIR HOSE (2500mm) 07265-03203 WHEEL 07265-03265 10mm AIR HOSE (340 mm) 07265-03220 PRESSURE REG &...
  • Page 22 PART Nº DESCRIPTION QTY SPARES ITEM PART Nº DESCRIPTION QTY SPARES 07265-02414 TENSION RODS 07267-08018 OIL RESERVOIR PLUG 07265-02405 OIL RESERVOIR CUP 07267-08026 WASHER 07267-08013 NUT 07265-02419 SEAL 07267-08020 SEAL 07267-08122 FILTER 07265-02409 PLUNGER ROD 07625-02407 FLANGE 07265-02435 WASHER 07267-08025 NIPPLE...
  • Page 23 END CAP PISTON SCREW 07005-00590 VALVE ASSEMBLY CARTRIDGE WASHER * Together these items make up a Service Kit for the valve with the addition of one CENTOPLEX 2 tube of grease, the kit is available from Avdel, part number 07005-01538.

  • Page 24: Priming Oil Details

    R I M I N G Priming is ALWAYS necessary after the tool has been dismantled and prior to operating. It may also be necessary to restore the full stroke after considerable use, when the stroke may be reduced and fasteners are not fully placed by one operation of the trigger. OIL DETAILS The recommended oil for priming is Hyspin VG32 available in 0.5 litres (part number 07992-00002) or one gallon containers (part number 07992-00006).

  • Page 25: Fault Diagnosis Table

    ➝ Empty and ensure bottle never exceeds half full. Engineered Fastening and Assembly Systems Declaration of Conformity Avdel UK Limited, Watchmead Industrial Estate, Welwyn Garden City, Herts, AL7 1LY Avdel SRL, Via Manin 350-21, 20099 Sesto Giovanni, Milan, Italy declare under our sole responsibility that the product type 07265 Serial Nº...
  • Page 26 Tel: +82 31 798 6340 Email: info@acument.com.au Email: AvdelDeutschland@acument.com Fax: +82 31 798 6342 Email: info@acumentkorea.com CANADA ITALY Avdel Canada, a Division of Avdel Italia S.r .l. SPAIN Acument Canada Limited Viale Lombar d ia 51/53 Avdel Spain S.A. 87 Disco Road...

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