Related Manuals for Avdel 0753 MkII
Summary of Contents for Avdel 0753 MkII
- Page 1 I n s t r u c t i o n M a n u a l O r i g i n a l I n s t r u c t i o n 0 7 5 3 M k I I t y p e 0 7 5 3 0 - 0 7 5 3 2 H y d ro - P n e u m a t i c P o w e r To o l...
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Page 3: Table Of Contents
AND REMEDIES. ANY IMPLIED WARRANTY AS TO QUALITY, FITNESS FOR PURPOSE, OR MERCHANTABILITY ARE HEREBY SPECIFICALLY DISCLAIMED AND EXCLUDED BY AVDEL. Avdel UK Limited policy is one of continuous product development and improvement and we reserve the right to change the specification of any product without prior notice. -
Page 4: Safety Rules
Any modification undertaken by the customer to the tool/machine, nose assemblies, accessories or any equipment supplied by Avdel UK Limited or their representatives, shall be the customer’s entire responsibility. Avdel UK Limited will be pleased to advise upon any proposed modification. -
Page 5: Specifications
S p e c i f i c a t i o n s S p e c i f i c a t i o n f o r 0 7 5 3 M k I I Ty p e To o l Air Pressure Minimum - Maximum 5-7 bar (70-100 lbf/in... -
Page 6: Intent Of Use
I n t e n t o f U s e ® ® The pneumatic 0753 MkII type tool is designed to place Avdel speed fasteners (except ” Avlug ) making it ideal for batch or flow- line assembly in a wide variety of applications throughout all industries. -
Page 7: Tool Dimensions
I n t e n t o f U s e To o l D i m e n s i o n s - 0 7 5 3 0 M k I I M o d e l Part Number 07530-02100 To o l D i m e n s i o n s - 0 7 5 3 2 M k I I M o d e l Part Number 07532-02100 Dimensions shown in bold are millimetres. -
Page 8: Putting Into Service
P u t t i n g i n t o S e r v i c e A i r S u p p l y All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and automatic oiling/filtering systems on the main air supply. -
Page 9: Mechanical Cursors
P u t t i n g i n t o S e r v i c e M e c h a n i c a l C u r s o r s SPRING TOOL LOADED END BARREL CURSOR NOSE JAWS... -
Page 10: Cursor
P u t t i n g i n t o S e r v i c e C u r s o r IMPORTANT If fitted incorrectly, the cursor will not allow feeding of the fasteners. While the cursor will be fitted the correct way round when the tool is supplied, we recommend that you check its orientation before fitting the nose equipment. -
Page 11: Operating Procedure
P u t t i n g i n t o S e r v i c e Loading the Tool • Connect the air supply to the tool. • Open tail jaws 9 which grip the mandrel, by switching off the tail jaw switch (items 26 and 30). •... -
Page 12: Mandrel Follower Springs Identification And Orientation
P u t t i n g i n t o S e r v i c e MANDREL FOLLOWER SPRINGS IDENTIFICATION AND ORIENTATION FASTENER MANDREL/MANDREL FOLLOWER SPRING NOSE JAW MANDREL AND FASTENER ASSEMBLY SIZE (SEE NOSE EQUIPMENT SECTION) NAME SIZE MANDREL FOLLOWER SPRING MANDREL HEAD... -
Page 13: Nose Assemblies
N o s e A s s e m b l i e s On speed fastening tools such as 0753 MkII type, the nose equipment always consists of three elements: a nose jaw, a mandrel and a mandrel follower spring. All three items are matched to the fastener being placed and to the hole size in the application. -
Page 14: Selecting A Nose Jaw
N o s e A s s e m b l i e s S e l e c t i n g a N o s e J a w • List the name, size and material of the fastener to be placed. •... - Page 15 N o s e A s s e m b l i e s N o s e J a w S e l e c t i o n - I m p e r i a l The ‘REF Nº’ column cross references with the ‘REF Nº’ columns in the mandrel section. It identifies both the mandrel and mandrel follower spring required for a particular nose jaw with a specific fastener.
- Page 16 N o s e A s s e m b l i e s N o s e J a w S e l e c t i o n - M e t r i c NOSE JAW NOSE JAW REF.
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Page 17: Mandrels And Mandrel Follower Springs
Contact your Avdel representative who will let you know what that figure is by measuring the broach load of your application with our calibrated measuring tool. These tools can also be purchased under part number 07900- 09080, supplied with all necessary information for testing. - Page 18 N o s e A s s e m b l i e s Tables below left and right and over the next four pages list part numbers of all mandrels and mandrel follower springs available per fastener or group of fasteners, i.e. for Chobert ®...
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Page 19: Briv ® Selection Tables
N o s e A s s e m b l i e s To find the correct part number of a mandrel for a particular application, read the instructions below after you have gathered the following information as per example alongside. Answers for the example are shown in grey italic. -
Page 20: Mandrel Head Types And 'P' Length
N o s e A s s e m b l i e s M a n d r e l H e a d Ty p e s a n d ‘ P ’ L e n g t h Mandrels for stainless steel Briv ®... -
Page 21: Avlug ® , Avsert ® , Avtronic ® And Rivscrew
N o s e A s s e m b l i e s A v l u g ® , A v s e r t ® , A v t ro n i c ® & R i v s c r e w ® - I m p e r i a l & M e t r i c For mandrel or mandrel follower spring selection, follow instructions on page 19. -
Page 22: Servicing The Tool
S e r v i c i n g t h e To o l Regular servicing should be carried out and a comprehensive inspection performed annually or every 500,000 cycles, whichever is sooner. I M P O R T A N T The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. -
Page 23: Service Kit
S e r v i c i n g t h e To o l S e r v i c e K i t For all servicing we recommend the use of the service kit (part number 07900-05300). SERVICE KIT ITEM PART Nº... -
Page 24: Dismantling 07530-02200 Mkii
M a i n t e n a n c e Every 500,000 cycles the tool should be completely dismantled and new components should be used where worn, damaged or when recommended. All ‘O’ rings and seals should be renewed and lubricated with Moly Lithium grease EP 3753 before assembling. I M P O R T A N T Safety Instructions appear on page 4. -
Page 25: Dismantling 07530-02200 Mkii
M a i n t e n a n c e D i s m a n t l i n g 0 7 5 3 0 - 0 2 2 0 0 M k I I TRIGGER ASSEMBLY • To dismantle/service assembly, remove covers from the tool as described earlier. -
Page 26: Dismantling 07532-02200 Mkii
M a i n t e n a n c e D i s m a n t l i n g 0 7 5 3 2 - 0 2 2 0 0 M k I I To dismantle the 07530-02200 MkII refer to pages 24-25. TAIL JAW CYLINDER •... -
Page 27: Dismantling 07532-02200 Mkii
M a i n t e n a n c e D i s m a n t l i n g 0 7 5 3 2 - 0 2 2 0 0 M k I I TRIGGER ASSEMBLY • To dismantle/service assembly, remove covers from the tool as described earlier. -
Page 28: General Assembly And Parts List 07530-02200 Mkii
G e n e r a l A s s e m b l y o f B a s e To o l 0 7 5 3 0 - 0 2 2 0 0 M k I I... - Page 29 P a r t s L i s t f o r B a s e To o l 0 7 5 3 0 - 0 2 2 0 0 M k I I...
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Page 30: General Assembly And Parts List 07532-02200 Mkii
G e n e r a l A s s e m b l y o f B a s e To o l 0 7 5 3 2 - 0 2 2 0 0 M k I I... - Page 31 P a r t s L i s t f o r B a s e To o l 0 7 5 3 2 - 0 2 2 0 0 M k I I...
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Page 32: Intensifier 07531-02200
Priming is ALWAYS necessary after the tool has been dismantled and prior to operating. * Refers to items included in the 0753 MkII service kit. For complete list see page 23. Item numbers in bold refer to the illustration and parts list opposite. -
Page 33: Parts List
I n t e n s i f i e r 0 7 5 3 1 - 0 2 2 0 0 Note Some units will not include these items (The required link is achieved via internal porting) VIEW ON ARROW 'B' VIEW ON ARROW 'A' VIEW ILLUSTRATING FESTO VALVE VIEW ILLUSTRATING COMPAIR VALVE... - Page 34 P i l o t Va l v e 0 7 0 0 5 - 0 0 5 9 0 - M a i n t e n a n c e D i s m a n t l i n g I n s t r u c t i o n s Please note that these service instructions refer to the Compair valve where fitted.
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Page 35: Pilot Valve 07005-00590 Spares Information
VALVE ASSEMBLY † CARTRIDGE † WASHER Together these items make up a Service Kit for the valve with the addition of one Centoplex 2 tube of grease, the kit is available from Avdel, part number 07005-01538. † Not available as a spare... -
Page 36: Oil Details
P r i m i n g Priming is ALWAYS necessary after the tool has been dismantled and prior to operating. It may also be necessary to restore the full stroke after considerable use, when the stroke may be reduced and fasteners are not fully placed by one operation of the trigger. O i l D e t a i l s The recommended oil for priming is Hyspin VG32 and AWS 32 available in 0.5l (part number 07992-00002) or one gallon containers (part number 07992-00006). -
Page 37: Fault Diagnosis
Incorrect gap between fastener head Set gap to 1.5mm - 3mm ( ” - ”) time and nose jaws when loaded See ‘Loading the Tool’ Other symptoms or failures should be reported to your local Avdel authorised distributor or repair centre. - Page 38 N o t e s...
- Page 39 D e c l a r a t i o n o f C o n f o r m i t y We, Avdel UK Limited, Watchmead Industrial Estate, Welwyn Garden City, Herts, AL7 1LY declare under our sole responsibility that the product: Model 0753 MkII type 07530 - 07532 models Hand Tool Serial No.
- Page 40 This document is for informational purposes only. Infastech makes no warranties, expressed or implied, in this document. Data shown is subject to change without prior notice as a result of continuous product development and improvement policy. Your local Avdel representative is at your disposal should you need to confirm latest information.
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