Avdel Genesis nG2s Instruction Manual

Avdel Genesis nG2s Instruction Manual

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I n s t r u c t i o n M a n u a l
O r i g i n a l I n s t r u c t i o n
®
Genesis
H y d ro - P n e u m a t i c P o w e r To o l

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Summary of Contents for Avdel Genesis nG2s

  • Page 1 I n s t r u c t i o n M a n u a l O r i g i n a l I n s t r u c t i o n ® Genesis H y d ro - P n e u m a t i c P o w e r To o l...
  • Page 3: Table Of Contents

    AND REMEDIES. ANY IMPLIED WARRANTY AS TO QUALITY, FITNESS FOR PURPOSE, OR MERCHANTABILITY ARE HEREBY SPECIFICALLY DISCLAIMED AND EXCLUDED BY AVDEL. Avdel UK Limited policy is one of continuous product development and improvement and we reserve the right to change the specification of any product without prior notice.
  • Page 4: Safety Rules

    Any modification undertaken by the customer to the tool/machine, nose assemblies, accessories or any equipment supplied by Avdel UK Limited or their representatives, shall be the customer’s entire responsibility. Avdel UK Limited will be pleased to advise upon any proposed modification.
  • Page 5: Tool Specifications

    S p e c i f i c a t i o n s To o l S p e c i f i c a t i o n s Air Pressure Minimum - Maximum 5-7 bar Free Air Volume Required @ 5.5 bar 3.6 litres Stroke...
  • Page 6: Intent Of Use

    I n t e n t o f U s e R a n g e o f F a s t e n e r s n G2s is a hydro-pneumatic tool designed to place Avdel ® FÄSTELEMENTETS STORLEK ( FÄSTELE-...
  • Page 7: Putting Into Service

    P u t t i n g i n t o S e r v i c e A i r S u p p l y All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and filtering systems on the main air supply.
  • Page 8: Nose Assemblies

    N o s e A s s e m b l i e s F i t t i n g I n s t r u c t i o n s I M P O R T A N T The air supply must be disconnected when fitting or removing nose assemblies.
  • Page 9: Nose Tips

    0 74 9 8-0 1 40 1 1 2.7 4 .8 … 0 8 2 N O S E A S S E M B LY ® AVDEL 1 / 8 7 12 1 0-0 5 00 2 1 2.7 4 .8 … 0 3 9* part nº...
  • Page 10: Fitting Type 2 Or Nose Extension

    N o s e A s s e m b l i e s F i t t i n g Ty p e 2 o r N o s e E x t e n s i o n To fit Nose Tip Type 2 or Nose Extension, the ‘T’...
  • Page 11: T Y P E 2

    N o s e A s s e m b l i e s N o s e T i p s s ee F A S T E N E R N O S E T I P ( m m ) T Y P E 2 b elow NAME...
  • Page 12: Accessories

    A c c e s s o r i e s S t e m D e f l e c t o r The stem deflector is a very simple alternative to the standard stem collector and allows access in restricted areas. To replace the stem collector with the stem deflector proceed as follows: P r e p a r i n g t h e B a s e To o l f o r u s e w i t h S t e m D e f l e c t o r The airline must be disconnected before any servicing or dismantling.
  • Page 13: Swivel Heads

    A c c e s s o r i e s S w i v e l H e a d s Instead of a nose assembly, a swivel head can be fitted to a base tool. It allows 360° rotation of the tool about the nose tip and allows access into many applications otherwise too restrictive.
  • Page 14: Preparing The Base Tool For Right-Angle And Straight

    A c c e s s o r i e s P r e p a r i n g t h e B a s e To o l f o r R i g h t - A n g l e a n d S t r a i g h t S w i v e l H e a d A t t a c h m e n t •...
  • Page 15: Straight And Right-Angle Heads

    A c c e s s o r i e s S t r a i g h t a n d R i g h t - A n g l e H e a d s The fitting and servicing procedures for both types of head are almost identical. Differences are clearly indicated. I M P O R T A N T PRIOR to fitting a swivel head, the base tool must be adapted.
  • Page 16: Servicing Instructions

    A c c e s s o r i e s S e r v i c i n g I n s t r u c t i o n s Swivel heads should be serviced at weekly intervals. •...
  • Page 17: Servicing The Tool

    S e r v i c i n g t h e To o l I M P O R T A N T Read safety instructions on page 4. The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. The operator should not be involved in maintenance or repair of the tool unless properly trained.
  • Page 18: Molykote ® 55M Grease Safety Data

    S e r v i c i n g t h e To o l ® M o l y k o t e 5 5 m G r e a s e S a f e t y D a t a First Aid SKIN: Flush with water.
  • Page 19: Service Kit 07900-00716

    S e r v i c i n g t h e To o l S e r v i c e K i t For an easy complete service, Avdel offers the complete Service Kit below. SERVICE KIT : 07900-00716 Spanners are specified in inches and across flats unless otherwise stated PART Nº...
  • Page 20: Head Assembly

    S e r v i c i n g t h e To o l H e a d A s s e m b l y • Twist and pull off Stem Collector Bottle Assembly 20. See illustration on page 7. •...
  • Page 21: Rotary Valve

    S e r v i c i n g t h e To o l R o t a r y Va l v e Dismantling • Using a 2mm pin punch (07900-00158) drive Trigger Pin 40 out and remove Trigger Assembly 39. •...
  • Page 22: Stop Plate Assembly (71213-03900)

    S e r v i c i n g t h e To o l S t o p P l a t e A s s e m b l y ( 7 1 2 1 3 - 0 3 9 0 0 ) Assembly (see illustration below) •...
  • Page 23: Intensifier

    S e r v i c i n g t h e To o l I n t e n s i f i e r • Diconnect the Air supply. • Remove Cover Plate 58 and Gasket 83 by removing Screws 94 (4off) and Washers 95 (4 off). •...
  • Page 24: General Assembly Of Pistol 71401-02000 (S)

    G e n e r a l A s s e m b l y o f P i s t o l 7 1 4 0 1 - 0 2 0 0 0 ( s )
  • Page 25: Parts List For 71401-02000 (S)

    P a r t s L i s t f o r 7 1 4 0 1 - 0 2 0 0 0 ( s )
  • Page 26: General Assembly Of Intensifier 71421-02000 (S)

    G e n e r a l A s s e m b l y o f I n t e n s i f i e r 7 1 4 2 1 - 0 2 0 0 0 ( s )
  • Page 27: Parts List For 71421-02000 (S)

    P a r t s L i s t f o r 7 1 4 2 1 - 0 2 0 0 0 ( s )
  • Page 28: Oil Details

    P r i m i n g Priming is ALWAYS necessary after the tool has been dismantled and prior to operating. It may also be necessary to restore the full stroke after considerable use, when the stroke may be reduced and fasteners are not fully placed by one operation of the trigger. O i l D e t a i l s ®...
  • Page 29: Priming Procedure

    P r i m i n g P r i m i n g P ro c e d u r e I M P O R T A N T All operations should be carried out on a clean bench, with clean hands in a clean area. Ensure that the new oil is perfectly clean and free from air bubbles.
  • Page 30 † Page 15 if swivel head is used instead of a nose assembly. Item numbers in bold refer to the General Assembly drawing and Parts List on pages 24 and 25. ® Other symptoms or failures should be reported to your local Avdel authorised distributor or repair centre.
  • Page 31 D e c l a r a t i o n o f C o n f o r m i t y We, Avdel UK Limited, Watchmead Industrial Estate, Welwyn Garden City, Herts, AL7 1LY declare under our sole responsibility that the product: Model n G2s Serial No.
  • Page 32 This document is for informational purposes only. Infastech makes no warranties, expressed or implied, in this document. Data shown is subject to change without prior notice as a result of continuous product development and improvement policy. Your local Avdel representative is at your disposal should you need to confirm latest information.

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