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Avdel nG2S 71401 Instruction Manual

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I n s t r u c t i o n M a n u a l
®
Genesis
H y d ro - P n e u m a t i c P o w e r To o l

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Summary of Contents for Avdel nG2S 71401

  • Page 1 I n s t r u c t i o n M a n u a l ® Genesis H y d ro - P n e u m a t i c P o w e r To o l...

  • Page 3: Table Of Contents

    AND REMEDIES. ANY IMPLIED WARRANTY AS TO QUALITY, FITNESS FOR PURPOSE, OR MERCHANTABILITY ARE HEREBY SPECIFICALLY DISCLAIMED AND EXCLUDED BY AVDEL. Avdel UK Limited policy is one of continuous product development and improvement and we reserve the right to change the specification of any product without prior notice.

  • Page 4: Safety Rules

    Any modification undertaken by the customer to the tool/machine, nose assemblies, accessories or any equipment supplied by Avdel UK Limited or their representatives, shall be the customer’s entire responsibility. Avdel UK Limited will be pleased to advise upon any proposed modification.

  • Page 5: Tool Dimensions

    S p e c i f i c a t i o n s Air Pressure Minimum - Maximum 5-7 bar Free Air Volume Required @ 5.5 bar 3.6 litres Stroke Minimum 17 mm Pull Force @ 5.5 bar 10.88 kN Cycle time Approximately 1 second...

  • Page 6: Range Of Fasteners

    I n t e n t o f U s e R a n g e o f F a s t e n e r s n G2s is a hydro-pneumatic tool designed to place Avdel ® FASTENER SIZE (...

  • Page 7: Air Supply

    P u t t i n g i n t o S e r v i c e A i r S u p p l y All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and filtering systems on the main air supply.

  • Page 8: Fitting Instructions

    F i t t i n g I n s t r u c t i o n s I M P O R T A N T The air supply must be disconnected when fitting or removing nose assemblies. Item numbers in bold refer to nose assembly components in all 4 Nose Tip tables (pages 9, 10 and 12).

  • Page 9: Nose Tips

    1 2 . 7 4 . 8 … 0 8 2 N O S E A S S E M B L Y AVDEL ® 1 / 8 7 1 2 1 0 - 0 5 0 0 2 1 2 . 7 4 .

  • Page 10: Avseal ® Ii

    N o s e T i p s ® A V S E A L N O S E T I P S s e e N O S E T I P ( m m ) F A S T E N E R be lo w PART Nº...

  • Page 11: Fitting Types 2/3 Or Nose Extension

    F i t t i n g Ty p e s 2 / 3 o r N o s e E x t e n s i o n To fit Nose Tips Type 2/3 or Nose Extension, the ‘T’ Adaptor 1 must be replaced with Jaw Spreader Housing 9*. •...
  • Page 12 1 / 8 Al Alloy 7 1 2 1 0 - 1 6 0 3 0 1 2 . 7 2 . 5 … 2 8 3 AVDEL ITEM DESCRIPTION PART Nº 1 / 8 Al Alloy O 1 2 . 7 2 .

  • Page 13: Stem Deflector

    A c c e s s o r i e s S t e m D e f l e c t o r The stem deflector is a very simple alternative to the standard stem collector and allows access in restricted areas. To replace the stem collector with the stem deflector proceed as follows: P r e p a r i n g t h e B a s e To o l f o r u s e w i t h S t e m D e f l e c t o r The airline must be disconnected before any servicing or dismantling.

  • Page 14: Swivel Heads

    0 734 5 - 0 3 3 0 0 5 . 0 8 1 . 1 7 … 2 8 3 AVDEL 0 7 3 4 5 -0 3 3 0 1 0 7 3 4 0 - 0 0 2 2 9 1 / 8...

  • Page 15: Preparing The Base Tool For Right-Angle And Straight Swivel Head Attachment

    0 7 3 4 5 - 0 3 3 0 1 5 . 0 8 1 . 1 7 0 7 3 4 0 - 0 0 2 2 9 AVDEL ® 1 / 8 Aluminium Alloy O 0 7 4 9 5 - 0 3 6 0 0 5 .

  • Page 16: Straight And Right-Angle Heads

    A c c e s s o r i e s S t r a i g h t a n d R i g h t - A n g l e H e a d s The fitting and servicing procedures for both types of head are almost identical. Differences are clearly indicated. I M P O R T A N T PRIOR to fitting a swivel head, the base tool must be adapted.

  • Page 17: Constant Components

    A c c e s s o r i e s S e r v i c i n g I n s t r u c t i o n s Swivel heads should be serviced at weekly intervals. •...

  • Page 18: Daily

    S e r v i c i n g t h e To o l I M P O R T A N T Read safety instructions on page 4. The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. The operator should not be involved in maintenance or repair of the tool unless properly trained.

  • Page 19: Molykote ® 55M Grease Safety Data

    S e r v i c i n g t h e To o l ® M o l y k o t e 5 5 M G r e a s e S a f e t y D a t a First Aid SKIN: Flush with water.

  • Page 20: Maintenance

    S e r v i c i n g t h e To o l S e r v i c e K i t For an easy complete service, Avdel offers the complete Service Kit below. SERVICE KIT : 71210-99990 Spanners are specified in inches and across flats unless otherwise stated PART Nº...

  • Page 21: Head Assembly

    S e r v i c i n g t h e To o l H e a d A s s e m b l y • Twist and pull off Stem Collector Bottle Assembly 20. See illustration on page 7. •...

  • Page 22: Rotary Valve

    S e r v i c i n g t h e To o l R o t a r y Va l v e Dismantling • Using a 4mm pin punch (07900-00158) drive Trigger Pin 40 out and remove Trigger Assembly 39. •...
  • Page 23 S e r v i c i n g t h e To o l S t o p P l a t e A s s e m b l y ( 7 1 2 1 3 - 0 3 9 0 0 ) Assembly (see illustration below) •...

  • Page 24: Intensifier

    S e r v i c i n g t h e To o l I n t e n s i f i e r • Diconnect the Air supply. • Remove Cover Plate 58 and Gasket 83 by removing Screws 94 (4off) and Washers 95 (4 off). •...
  • Page 25 N o t e s...

  • Page 26: General Assembly Of Pistol 71401-02000 (S)

    G e n e r a l A s s e m b l y o f P i s t o l 7 1 4 0 1 - 0 2 0 0 0 ( s )

  • Page 27: Parts List For 71401-02000 (S)

    P a r t s L i s t f o r 7 1 4 0 1 - 0 2 0 0 0 ( s )
  • Page 28 G e n e r a l A s s e m b l y o f I n t e n s i f i e r 7 1 4 2 1 - 0 2 0 0 0 ( s )

  • Page 29: Parts List For 71421-02000 (S)

    P a r t s L i s t f o r 7 1 4 2 1 - 0 2 0 0 0 ( s )

  • Page 30: Oil Details

    P r i m i n g Priming is ALWAYS necessary after the tool has been dismantled and prior to operating. It may also be necessary to restore the full stroke after considerable use, when the stroke may be reduced and fasteners are not fully placed by one operation of the trigger. O i l D e t a i l s ®...

  • Page 31: Priming Procedure

    P r i m i n g P r i m i n g P ro c e d u r e I M P O R T A N T All operations should be carried out on a clean bench, with clean hands in a clean area. Ensure that the new oil is perfectly clean and free from air bubbles.
  • Page 32 Low oil level or air present in oil Prime tool 30-31 Item numbers in bold refer to the General Assembly drawing and Parts List pages 26-27. Other symptoms or failures should be reported to your local Avdel authorised distributor or repair centre.
  • Page 33 N o t e s...
  • Page 34 N o t e s...
  • Page 35 D e c l a r a t i o n o f C o n f o r m i t y We, Avdel UK Limited, Watchmead Industrial Estate, Welwyn Garden City, Herts, AL7 1LY declare under our sole responsibility that the product: Model n G2s Serial No.
  • Page 36 07/044 07/174 Avdel®, Avdel® SR, Avex®, Avibulb®, Avinox®, Avseal®, Bulbex®, Clamptite KTR®, GENESIS®, Interlock®, MBC®, MBC/LC, Monobolt®, Q-Rivet™, Stavex®, T-Lok®, TLR®, are trademarks of Avdel UK Limited. Loctite®, is a trademark of Henkel Loctite Corporation. Hyspin® is a trademark of Castrol Limited. MolyKote® is a trademark of Dow Corning Corporation.

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