Table of Contents
Related Manuals for Avdel 71404
Summary of Contents for Avdel 71404
- Page 1 I n s t r u c t i o n M a n u a l O r i g i n a l I n s t r u c t i o n 71404 Tool 71401 Tool ®...
-
Page 3: Table Of Contents
AND REMEDIES. ANY IMPLIED WARRANTY AS TO QUALITY, FITNESS FOR PURPOSE, OR MERCHANTABILITY ARE HEREBY SPECIFICALLY DISCLAIMED AND EXCLUDED BY AVDEL. Avdel UK Limited policy is one of continuous product development and improvement and we reserve the right to change the specification of any product without prior notice. -
Page 4: Safety Rules
Any modification undertaken by the customer to the tool/machine, nose assemblies, accessories or any equipment supplied by Avdel UK Limited or their representatives, shall be the customer’s entire responsibility. Avdel UK Limited will be pleased to advise upon any proposed modification. -
Page 5: Tool Dimensions
S p e c i f i c a t i o n s To o l S p e c i f i c a t i o n s Air Pressure Minimum - Maximum 5-7 bar Free Air Volume Required @ 5.5 bar 3.6 litres Stroke... -
Page 6: Range Of Fasteners
I n t e n t o f U s e R a n g e o f F a s t e n e r s n G2s is a hydro-pneumatic tool designed to place Avdel ® FASTENER SIZE (... -
Page 7: Air Supply
P u t t i n g i n t o S e r v i c e A i r S u p p l y All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and filtering systems on the main air supply. -
Page 8: Operating Procedure
P u t t i n g i n t o S e r v i c e O p e r a t i n g P ro c e d u r e • Ensure that the correct nose assembly suitable for the fastener is fitted. -
Page 9: Fitting Instructions
N o s e A s s e m b l i e s F i t t i n g I n s t r u c t i o n s I M P O R T A N T The air supply must be disconnected when fitting or removing nose assemblies. -
Page 10: Nose Tips
It is essential that nose assembly and nose tip are compatible with the fastener prior to operating the tool. If you have ordered a 71401-00039 or 71404-00039 complete tool, it is important that you check that the nose tip already fitted to the nose assembly is the correct one to place your fastener by sliding the fastener stem into the nose tip. -
Page 11: Fitting Type 2 Or Nose Extension
N o s e A s s e m b l i e s F i t t i n g Ty p e 2 o r N o s e E x t e n s i o n To fit Nose Tip Type 2 or Nose Extension, the ‘T’... -
Page 12: Type
APPLICATIONS WHERE TYPE 1 'O' RING 07003-00277 71401-00 or NOSE TIPS WILL NOT REACH. 71404-00 22.9 9 & 10 6 5 4 58.3 Remove Male ‘T’ Adaptor 1 from the Tool (see page 11) and replace with Jaw Spreader Housing 9* (71210-02101) and ‘O’ Ring 10*. -
Page 13: Stem Deflector
71213-02200 ADAPTOR ADAPTOR NUT 71213-20103 71210-20101 STEM DEFLECTOR: 71213-20100 STEM DEFLECTOR 71401 Tool 71404 Tool • • Fit Stem Deflector (07340-00342) into Adaptor (71210- Fit Stem Deflector (07340-00342) into Adaptor (71213-20103). • 20101). Screw Adaptor onto End Cap Assembly 71213-05103. -
Page 14: Swivel Heads
0 7 49 0- 04 60 2 … 0 1 0 COMPLETE TOOL PART NUMBER : precede with 71401-30 or 71404-30 (the stop nut and safety cap are included) IMPORTANT: in contrast to complete tools with nose assemblies, those fitted with swivel heads include the nose tip as a part of the head. -
Page 15: Preparing The Base Tool For Right-Angle And Straight
A c c e s s o r i e s P r e p a r i n g t h e B a s e To o l f o r R i g h t - A n g l e a n d S t r a i g h t S w i v e l H e a d A t t a c h m e n t •... -
Page 16: Straight And Right-Angle Heads
A c c e s s o r i e s S t r a i g h t a n d R i g h t - A n g l e H e a d s The fitting and servicing procedures for both types of head are almost identical. Differences are clearly indicated. I M P O R T A N T PRIOR to fitting a swivel head, the base tool must be adapted. -
Page 17: Servicing Instructions
A c c e s s o r i e s S e r v i c i n g I n s t r u c t i o n s Swivel heads should be serviced at weekly intervals. •... -
Page 18: Daily
S e r v i c i n g t h e To o l I M P O R T A N T Read safety instructions on page 4. The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. The operator should not be involved in maintenance or repair of the tool unless properly trained. -
Page 19: Molykote ® 55M Grease Safety Data
S e r v i c i n g t h e To o l ® M o l y k o t e 5 5 m G r e a s e S a f e t y D a t a First Aid SKIN: Flush with water. -
Page 20: Service Kit 07900-00716
S e r v i c i n g t h e To o l S e r v i c e K i t For an easy complete service, Avdel offers the complete Service Kit below. SERVICE KIT : 07900-00716 Spanners are specified in inches and across flats unless otherwise stated PART Nº... -
Page 21: Head Assembly
• Unscrew End Cap Assembly 4 together with ‘O’ Rings 2, 3 and Lip Seal 1. 71404 Tool with Fixed Stem Collector Bottle • Rotate the Stem Collector Outer so that the aperture in the stem Collector Body is fully exposed. -
Page 22: Rotary Valve
S e r v i c i n g t h e To o l R o t a r y Va l v e Dismantling • Using a 2mm pin punch (07900-00158) drive Trigger Pin 40 out and remove Trigger Assembly 39. •... -
Page 23: Intensifier
S e r v i c i n g t h e To o l I n t e n s i f i e r • Diconnect the Air supply. • Remove Cover Plate 58 and Gasket 83 by removing Screws 94 (4off) and Washers 95 (4 off). •... -
Page 24: General Assembly Of Pistol Common Parts
G e n e r a l A s s e m b l y o f P i s t o l C o m m o n P a r t s 7 1 4 0 1 - 0 2 0 0 0 a n d 7 1 4 0 4 - 0 2 0 0 0... - Page 25 P a r t s L i s t f o r C o m m o n P a r t s 7 1 4 0 1 - 0 2 0 0 0 a n d 7 1 4 0 4 - 0 2 0 0 0...
-
Page 26: Tool Removable
S t e m C o l l e c t o r B o t t l e s R e m o v a b l e a n d F i x e d 7 1 4 0 1 To o l R e m o v a b l e 15 Ref see page 24 REMOVABLE STEM COLLECTOR BOTTLE ITEM... - Page 27 N o t e s...
- Page 28 G e n e r a l A s s e m b l y o f I n t e n s i f i e r 7 1 4 2 1 - 0 2 0 0 0 ( s )
- Page 29 P a r t s L i s t f o r I n t e n s i f i e r 7 1 4 2 1 - 0 2 0 0 0 ( s )
-
Page 30: Oil Details
P r i m i n g Priming is ALWAYS necessary after the tool has been dismantled and prior to operating. It may also be necessary to restore the full stroke after considerable use, when the stroke may be reduced and fasteners are not fully placed by one operation of the trigger. O i l D e t a i l s ®... -
Page 31: Priming Procedure
P r i m i n g P r i m i n g P ro c e d u r e I M P O R T A N T All operations should be carried out on a clean bench, with clean hands in a clean area. Ensure that the new oil is perfectly clean and free from air bubbles. - Page 32 † Page 15 if swivel head is used instead of a nose assembly. Item numbers in bold refer to the General Assembly drawing and Parts List on pages 24 and 25. ® Other symptoms or failures should be reported to your local Avdel authorised distributor or repair centre.
- Page 33 D e c l a r a t i o n o f C o n f o r m i t y We, Avdel UK Limited, Watchmead Industrial Estate, Welwyn Garden City, Herts, AL7 1LY declare under our sole responsibility that the product: Model n G2s Serial No.
- Page 34 N o t e s...
- Page 35 N o t e s...
- Page 36 This document is for informational purposes only. Infastech makes no warranties, expressed or implied, in this document. Data shown is subject to change without prior notice as a result of continuous product development and improvement policy. Your local Avdel representative is at your disposal should you need to confirm latest information.