Checking The Clutch Housing; Checking The Clutch Boss; Checking The Pressure Plate; Checking The Pull Lever Shaft And Pull Rod - Yamaha XT660R 2004 Service Manual

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CLUTCH
2. Measure:
• clutch spring free length a
Out of specification → Replace the clutch
springs as a set.
Clutch spring free length
55.6 mm (2.19 in)
<Limit>: 52.82 mm (2.08 in)
EAS00284

CHECKING THE CLUTCH HOUSING

1. Check:
• clutch housing dogs
Damage/pitting/wear → Deburr the clutch
housing dogs or replace the clutch housing.
NOTE:
_
Pitting on the clutch housing dogs will cause
erratic clutch operation.
EAS00285

CHECKING THE CLUTCH BOSS

1. Check:
• clutch boss splines
Damage/pitting/wear → Replace the clutch
boss.
NOTE:
_
Pitting on the clutch boss splines will cause
erratic clutch operation.
EAS00286

CHECKING THE PRESSURE PLATE

1. Check:
• pressure plate 1
Cracks/damage → Replace.
• bearing 2
Damage/wear → Replace.
EAS00287
CHECKING THE PULL LEVER SHAFT AND
PULL ROD
1. Check:
• pull lever shaft pinion gear teeth 1
• pull rod teeth 2
Damage/wear → Replace the pull rod and
pull lever shaft pinion gear as a set.
ENG