Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys
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STARTER MOTOR
EAS00770
CHECKING THE STARTER MOTOR
1. Check:
• commutator
Dirt → Clean with 600 grit sandpaper.
2. Measure:
• commutator diameter a
Out of specification → Replace the starter
motor.
Commutator wear limit
27 mm (1.06 in)
3. Measure:
• mica undercut a
Out of specification → Scrape the mica to
the proper measurement with a hacksaw
blade that has been grounded to fit the
commutator.
Mica undercut
0.70 mm (0.028 in)
NOTE:
_
The mica of the commutator must be undercut
to ensure proper operation of the commutator.
4. Measure:
• armature assembly resistances (commuta-
tor and insulation)
Out of specification → Replace the starter
motor.
M
MMM
M MMM
M
M MMM
M
a. Measure the armature assembly resis-
tances with the pocket tester.
8 - 25
–
ELEC
M MMM
M
M MMM
M
M MMM
M
MMM
+