General Information; Torque Specifications; General Specifications - Arctic Cat ATV 300 Utility/DVX 300 2011 Service Manual

For Arctic Cat Parts Call 606-678-9623 or 606-561-4983

General Information

 NOTE: Some photographs and illustrations used in
this manual are used for clarity purposes only and
are not designed to depict actual conditions.

General Specifications

CHASSIS
Dry Weight (approx) 177.3 kg
(391 lb)
Length (overall) 171.9 cm
(67.7 in.)
Height (overall) 113.5 cm
(44.7 in.)
Width (overall) 113.5 cm
(44.7 in.)
Suspension Travel (Front) 15.5 cm (6.1 in.)
(Rear) 16.5 cm (6.5 in.)
Brake Type
Tire Size (Front) AT21 x 7-10
(Rear) AT20 x 11-9
2
Tire Inflation Pressure (Front)
2
(Rear)
MISCELLANY
Gas Tank Capacity (rated) 12.5 L
(3.3 U.S. gal.)
Reserve Capacity N/A
Engine Oil Capacity
Transmission (Overhaul) 400 ml (13.5 fl/oz)
Lubricant Capacity (Change) 300 ml (10.1 fl/oz)
Gasoline (recommended)
Engine Oil (recommended) Arctic Cat ACX All Weather (Synthetic)
Cooling System Capacity
Rear Drive Capacity N/A
Rear Drive Lubricant N/A
Brake Fluid
Taillight/Brakelight
Headlight
Starting System Electric
Specifications subject to change without notice.
2
DVX Utility
216 kg
(477 lb)
187 cm
(73.6 in.)
111.8 cm
(44.0 in.)
105.1 cm
(41.40 in.)
12.7 cm (5.0 in.)
Hydraulic w/Brake Lever Lock and
Auxiliary Brake
AT22 x 7-10
AT22 x 10-10
2
0.28 kg/cm (4 psi)
2
0.25 kg/cm (3.5 psi)
13 L
(3.43 U.S. gal.)
4.54 L
(1.2 U.S. gal.)
1.6 L (1.7 U.S. qt)
600 ml (20.3 fl/oz)
500 ml (16.9 fl/oz)
87 Octane Regular Unleaded
1.4 L (1.5 U.S. qt)
150 ml (5 fl oz)
SAE Approved
80W-90 Hypoid
DOT 4
12V/5W/21W
12V/35W (2)
Electric w/Manual
Recoil (Emergency)
www.mymowerparts.com
Manual
Table of Contents

Torque Specifications

STEERING COMPONENTS
Part
Handlebar Clamp Cap Screw
Steering Post Support Block
Steering Post Nut
Upper And Lower Ball Joint Nut
Tie Rod End Nut
Tie Rod Lock Nut
ELECTRICAL COMPONENTS
Starter Motor Lead Cable Nut
Starter Motor Mounting Bolt
EXHAUST COMPONENTS
Exhaust Pipe
Muffler Mounting Bolt
BRAKE COMPONENTS
Brake Hose Union Bolt
Brake Bleed Screw
Brake Caliper Mounting Cap Screw
Master Cylinder (Front)
Brake Pad Mounting Pin (Front/Rear) Brake Caliper
Brake Caliper Slide Pin (Front/Rear)
Front Brake Line Nut
Brake Caliper (Rear)
SUSPENSION COMPONENTS (Front)
A-Arm Pivot Nut
Front Shock Absorber Mounting Nut*
(Upper/Lower)
SUSPENSION COMPONENTS (Rear)
Left Pivot Bolt (Utility)
Right Pivot Bolt (Utility)
Left Pivot Lock Nut (Utility)
Swing Arm Pivot Nut (DVX)
Rear Shock Absorber Mounting Nut
(Upper/Lower)
Axle Housing Cap Screw (Utility)
Axle Housing Cap Screw (DVX)
DRIVE TRAIN COMPONENTS
Engine Mounting Through-Bolt
Engine Mounting Bracket Cap Screw Frame
Rear Axle Housing (Utility)
Rear Axle Housing (DVX)
Gear Case
Pinion Nut
Gear Case Cover (8mm)
(10 mm)
Hub Nut (Front)
Wheel Lug Nut
Hub Nut (Rear)
Rear Axle Nut* (Utility)
Rear Axle Nut* (DVX)
*w/Red Loctite #271
Torque
Part Bolted To
ft-lb N-m
Steering Head 18 24
Frame 17 23
Steering Post 50 68
Steering Knuckle 22 30
Steering Knuckle 15 20
Tie Rod 15 20
Starter 36 5
in.-lb
Crankcase 9 12
Engine 25 34
Frame 25 34
Master Cylinder/ 25 34
Caliper
Caliper 56 5
in.-lb
Steering Knuckle/ 25 34
Swing Arm
Handlebar 13 18
13 18
Brake Caliper 25 34
Brake Line/Junction 25 34
Block
Swing Arm Housing 25 34
Frame 32 44
Frame 29 39
Swing Arm 36 5
in.-lb
Swing Arm 82 112
Left Pivot Bolt 82 112
Frame 50 68
Frame/Swing Arm 29 39
Final Drive Gear 40 54
Case
Swing Arm 29 39
Frame 29 39
16 22
Swing Arm 40 54
Tube 29 39
Swing Arm 50 68
Shaft 72 98
Gear Case 19 26
36 49
Front/Spindle 50 68
Hub 32 44
Axle 72 98
Axle 72 98
Axle 86 117