Arctic Cat ATV 2010 Operator's Manual
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Arctic Cat ATV 2010 Operator's Manual

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Y-12+
SH A RE OUR PA SSION.
TM
Do not remove this Operator's Manual from this ATV
according to the guidelines and agreement with the U.S.
Consumer Product Safety Commission.
Read this manual carefully.
It contains important safety information.

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Summary of Contents for Arctic Cat ATV 2010

  • Page 1 Y-12+ SH A RE OUR PA SSION. Do not remove this Operator’s Manual from this ATV according to the guidelines and agreement with the U.S. Consumer Product Safety Commission. Read this manual carefully. It contains important safety information.
  • Page 2 Your ATV can be hazardous to The Safety Alert Symbol means operate. ATTENTION! BE ALERT! YOUR SAFETY IS INVOLVED. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, ! WARNING Failure to follow WARNINGS could if you fail to take proper precautions.

  • Page 3: Foreword

    Division I - Rider Awareness/ All information in this manual is based on the latest product data and specifications available at the time of printing. Arctic Cat Inc. Responsibility reserves the right to make product changes and improvements which may affect illustrations or explanations without notice. Foreword Arctic Cat and the ATV Safety Institute recommend that all ATV Congratulations and thank you from Arctic Cat Inc.

  • Page 4: Table Of Contents

    Table of Contents Gas/Vent Hoses .................. 40 Carburetor Float Bowl Drain..............40 DIVISION I - Oil Level Stick..................40 Seat Lock .................... 41 RIDER AWARENESS/RESPONSIBILITY Safety Flag/Bracket ................41 Transporting ATV................. 41 FOREWORD ..................1 Gasoline-Oil-Lubricant ................ 41 RIDER TRAINING COURSE..............6 Break-In Procedure ................
  • Page 5 AN ATV IS NOT A TOY AND • Never operate an ATV on any paved surfaces, including side- walks, driveways, parking lots, and streets. CAN BE HAZARDOUS TO • Never operate this ATV on any public street, highway, or road OPERATE.

  • Page 6: Atv Safety Alert

    AN ATV IS NOT A TOY AND ATV SAFETY ALERT CAN BE HAZARDOUS TO The Consumer Product Safety Commission has concluded that ALL-TERRAIN VEHICLES (ATV’s) may present a risk of OPERATE. DEATH or SEVERE INJURY in certain circumstances. While • Always follow proper procedures for crossing the side of a hill as accidents may occur for many reasons: described in this manual.
  • Page 7 TO AVOID DEATH OR SEVERE * NEVER OPERATE AN ATV ON A PUBLIC ROAD, EVEN A DIRT OR GRAVEL ONE, BECAUSE YOU MAY NOT BE PERSONAL INJURY: ABLE TO AVOID COLLIDING WITH OTHER VEHICLES. * NEVER ALLOW ANYONE UNDER 12 YEARS OLD TO ALSO, OPERATING AN ATV ON A PUBLIC ROAD MAY OPERATE AN ARCTIC CAT Y-12+ ATV.

  • Page 8: Rider Training Course

    Rider Training Course Arctic Cat sponsors a free Rider Training Course to teach ATV riding skills or to reinforce current riding skills. First-time pur- chasers without any previous ATV riding experience will receive a $100.00 coupon from Arctic Cat through the SVIA/ASI after completing the training course (U.S.

  • Page 9: Hangtag & Warning Labels

    Hangtag & Warning Labels (DVX) Your Arctic Cat ATV comes with a hangtag and several labels containing important safety information. Anyone who rides the ATV should read and understand this information before riding. The labels should be consid- ered as permanent parts of the ATV.

  • Page 10: Hangtag & Warning Labels

    Hangtag & Warning Labels (Utility) Your Arctic Cat ATV comes with a hangtag and several labels con- taining important safety informa- tion. Anyone who rides the ATV should read and understand this information before riding. The labels should be considered as permanent parts of the ATV.

  • Page 11: Warnings

    Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Operating this ATV without proper instruction and supervision. Allowing anyone under age 12 to operate this ATV. WHAT CAN HAPPEN WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does Use of an ATV by children can lead to severe injury or death of not know how to operate the ATV properly in different situations the child.
  • Page 12 Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Operating this ATV on paved sur- Operating this ATV without wearing faces. an approved motorcycle helmet, eye protection, and protective clothing. WHAT CAN HAPPEN WHAT CAN HAPPEN The ATV’s tires are designed for off- road use only, not for use on pave- Operating without an approved hel- ment.
  • Page 13 Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Operating this ATV after or while consuming alcohol or drugs. Attempting wheelies, jumps, and other stunts. WHAT CAN HAPPEN WHAT CAN HAPPEN Could seriously affect your judgment. Increases the chance of an accident Could cause you to react more slowly.
  • Page 14 Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Removing hands from handlebars or feet from footrests during Failure to use extra care when oper- operation. ating the ATV on unfamiliar terrain. WHAT CAN HAPPEN WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to con- You can come upon hidden rocks, trol the ATV or could cause you to lose your balance and fall off bumps, or holes without enough time...
  • Page 15 Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Failure to use extra care when oper- Climbing hills improperly. ating on rough, slippery, or loose ter- WHAT CAN HAPPEN rain. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn.
  • Page 16 Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Going down a hill improperly. Stalling, rolling backwards, improperly dismounting while climb- WHAT CAN HAPPEN ing a hill. Could cause loss of control or cause WHAT CAN HAPPEN the ATV to overturn. Could result in the ATV overturning.
  • Page 17 Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Improperly crossing hills or turning Operating the ATV through deep or fast flowing water. on hills. WHAT CAN HAPPEN WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, Could cause loss of control or cause which could lead to an accident.

  • Page 18: Warnings

    Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Improperly operating over obstacles. Operating the ATV with improper modifications. WHAT CAN HAPPEN WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the ATV Improper installation of accessories or modification of the ATV to overturn.

  • Page 19: Prevention

    Prevention 6. Boots/Ankle Protection Of course, it also makes sense to remember the seasons. Wear a Overview hat under your helmet and a snowmobile suit in the winter and When using an ATV, prevention is the name of the game. “Had lighter, protective clothing in the summer.

  • Page 20: Condition Of The Atv

    Prevention Condition of the ATV Remember, your helmet won’t do you any good if the chin strap The second step in Prevention is checking the condition of your isn’t fastened. ATV. Chances are good that you’ll be using your ATV in some rough terrain, and there’s no way you want your brakes to go out Eye Protection when riding downhill.
  • Page 21 Prevention 3. LIGHTS AND ELECTRICAL SYSTEM Check that the brakelight and headlights While checking the tire pressure, inspect Check: Check: work. Don’t drive the ATV unless all the tread and sidewalls of the tires for 1. Brakelight systems are working. Check the ignition 1.

  • Page 22: First Aid And Survival

    Prevention Identification If something does happen to you, the emergency personnel will First Aid and Survival want to know who you are and whom to contact. It’s possible you may be in no condition to give them that information. Put your You need to prepare for the unexpected.

  • Page 23: Active Riding

    Active Riding Overview “Active Riding” is the second part of “P.A.S.S.” It involves an understanding of how your body weight, balance, gravity, and physical forces affect the handling of the ATV. For example, when you drive a car quickly into a sharp turn, your body is pulled to the outside of the vehicle by centrifugal force.

  • Page 24: Sound Judgment

    Sound Judgment Terrain Always pay close attention to the terrain you’re on even if it is Those Around You familiar to you. You can’t assume that the landscape you’re used People do all kinds of things that you can’t predict or control. to doesn’t change.

  • Page 25: Equipment

    Sound Judgment Trail Signs Tread Lightly and leave it as you found it. Trail Riding Use sound judgment when trail riding; that means riding on a trail that fits your ability level. If the trail is pretty rugged, standing up on your footrests will make it easier for you to endure the rough terrain.

  • Page 26: Personal Choices

    Sound Judgment Group Behavior People always do crazier and riskier things in a group than they Personal Choices would consider doing by themselves. When you’re ATV riding with others and things start to get out of hand, decide whether A safe, enjoyable ride is dependent on many personal choices. An you’re willing to be injured or see your friends injured.

  • Page 27: Supervision

    Supervision ATV’s are all a little different from the handling to the stability to the controls. So regardless of how much experience your family Overview members have with ATV’s, they don’t have experience with your ATV. Let experienced riders get familiar with your ATV - show You’re responsible for supervising those who ride your ATV.

  • Page 28: Division Ii - Operation/ Maintenance

    DIVISION II - OPERATION/ At the time of publication, all information and illustrations in Division II were technically correct. Some illustrations used in MAINTENANCE Division II are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly Preface refines and improves its products, no retroactive obligation is This Arctic Cat ATV Operator’s Manual should be considered a...

  • Page 29: Atv Specifications

    ATV SPECIFICATIONS* ENGINE AND DRIVE MISCELLANY Type Four-Cycle/OHC/Air Cooled Dry Weight (Approx) 118 kg (260 lb) - DVX 120 kg (265 lb) - Utility Bore x Stroke 47 x 51.8 mm (1.85 x 1.62 in.) Gas Tank Capacity (Rated) 5.7 L (1.5 U.S. gal.) Displacement 89.9 cc (5.5 cu in.) Reserve Capacity...

  • Page 30: Location Of Controls

    Location of Controls 1. Battery 2. Front Brake Lever 3. Fuel Valve 4. Seat Lock Lever 5. Tool Storage 6. Brake Lever Lock KM916A 7. Key Switch 8. Throttle Limiter 9. Throttle Lever 10. Brakelight 11. Kick Start Lever KM913A 12.

  • Page 31: Atv Operation

    ATV Operation 5. Shift into neutral. Basic Operating Maneuvers 6. Move the emergency stop switch to RUN. Active riding and basic maneuvers are the foundation of your CAUTION ATV ride. Without basic skills, it’s impossible to move to this level active riding. These are your basic maneuvers: Do not run the starter motor for more than eight seconds per starting attempt.

  • Page 32: Starting A Cold Engine

    ATV Operation CAUTION 1. Push down on the kick starter If unburned fuel is collected in the combustion chamber due until resistance is felt; then with to lack of running time, spark plug fouling will occur more a short, quick, downward stroke, easily during the next starting attempt.

  • Page 33: How To Handle The Atv (Active Riding Techniques)

    ATV Operation Riding Once the engine’s warm, the ATV is ready Dismounting the ATV to go. After you’ve followed the procedure for parking, it’s time to dis- 1. Keep your feet on the footrests and mount. both hands on the handlebar. 1.

  • Page 34: Leaning, Weight Shift, And Balance

    ATV Operation Leaning, Weight Shift, and Balance When you turn, the trick is to move forward and slide over to the side of the seat that’s on the inside of the turn. Support your body weight on the outside footrest. At the same time, lean your body to the inside of the turn.

  • Page 35: Riding Uphill

    ATV Operation Riding Uphill Roughly 20% of accidents happen while riding on hills and as a result of the ATV rolling or flipping. So, obviously, use extreme caution and follow this method for riding uphill. Sidehilling/Traversing Sidehilling is considered an advanced skill; it’s really tricky and unpredictable.

  • Page 36: Riding Downhill

    ATV Operation 3. Gradually increase your speed as you come out of the turn. Sharp Turns Riding Downhill After mastering wide turns, practice the advanced skill of sharp Success in riding downhill depends on how well you know your turns. brakes - take it easy on them, or you could flip over.

  • Page 37: Crossing Obstacles

    ATV Operation 1. Use the ATV’s momentum to clear the obstacle. 2. Don’t pull up on the handlebar. Crossing Obstacles 3. Don’t apply the throttle. Crossing obstacles is risky; avoid it if possible. Riding over logs, rocks, and ruts means combining all the active riding skills into Crossing Water one big motion.

  • Page 38: Stopping The Engine

    ATV Operation 3. If the brakes are frozen, take the ATV to a warmer area to thaw out the brakes. 4. Drive straight across to the opposite shoulder. ! WARNING 5. Take into account that your ATV could stall while crossing; give yourself enough time to get off the road.

  • Page 39: General Information

    GENERAL INFORMATION CONTROL LOCATIONS AND FUNCTIONS ATV IDENTIFICATION NUMBERS Ignition Switch The Arctic Cat ATV has two iden- The ignition switch has two positions. tification numbers: Vehicle Identi- fication Number (VIN) OFF position — All electrical circuits Engine Serial Number (ESN). are off.

  • Page 40: Electric Starter Button

    Headlight HI/LO Switch 1. Compress the left brake lever. Use the headlight HI/LO switch to select the high or low headlight 2. Depress and hold the brake beam when the ignition switch is in the ON position. When the lever lock. switch is in the HI position, the high beam will illuminate.

  • Page 41: Throttle Lever

    Throttle Lever In the OFF position, the valve will not allow gasoline to flow to the carburetor. In the ON position (the normal operating position), Control engine RPM with the gasoline will flow from the tank to the carburetor. In this position, position of the throttle lever.

  • Page 42: Gas/Vent Hoses

    3. To shift into neutral from 2. Loosen the drain screw and either forward or reverse allow the gasoline and con- gear, push or pull the lever to densation to flow out. the center position. When in 3. Tighten the drain screw neutral with the ignition securely.

  • Page 43: Seat Lock

    2. Turn the fuel valve OFF. CAUTION 3. Secure the ATV with load rated hold-down straps. Do not overfill the engine with oil. Always make sure the oil  NOTE: Suitable hold-down straps are available from your level is between the lower and upper levels on the stick. Arctic Cat ATV dealer.

  • Page 44: Break-In Procedure

    Recommended Engine Oil Allow the engine to cool before filling the gas tank. Care must be taken not to overfill the tank. If overfilled, gas may leak onto the The recommended oil to use is Arctic Cat ACX All Weather Syn- engine creating a fire hazard.

  • Page 45: General Maintenance

    GENERAL MAINTENANCE MAINTENANCE SCHEDULE Initial  NOTE: Proper maintenance of the ATV is important for Service optimum performance. Follow the Maintenance Schedule Item Page Monthly Quarterly Annually (First and all ensuing maintenance instructions/information. Week) Air filter If, at any time, abnormal noises, vibrations, or improper function- ing of any component of this ATV is detected, DO NOT OPER- Battery ATE THE ATV.

  • Page 46: Shock Absorbers

    SHOCK ABSORBERS 4. Install the screen/filter cap, spring, and screen. Tighten Each shock absorber should be visibly checked weekly for exces- to 11 ft-lb. sive fluid leakage (some seal leakage may be observed but it does not indicate the shock is in need of replacement), cracks or breaks 5.

  • Page 47: Hand Brake System

    Brake Lever Lock 2. Remove the fill/level plug. Be careful not to allow con- Check to make sure the brake taminates to enter the open- lever lock engages properly and ing. that rear brake (when 3. Remove the drain plug from engaged) locks the wheels.

  • Page 48: Protective Rubber Boots

    4. Lower ATV, push ATV forward, and compress brake lever.  NOTE: The hydraulic brake must lock the rear wheels. If not, take the ATV to an authorized Arctic Cat ATV dealer for 5. If front wheels lock, adjustment is correct. service.

  • Page 49: Battery

    3. Inspect the four tie rod 1. Remove the battery hold-down; then disconnect the battery boots for cracks, tears, or cables (negative cable first). perforations. 2. Remove the battery from the battery compartment; then thor- 4. Check the tie rod end free- oughly wash the battery and battery compartment with soap play by grasping the tie and water.
  • Page 50 B. When using a constant-current battery charger, use the 7. Connect the multimeter and test the battery voltage. The following Battery Charging Chart. meter should read at least 12.5 DC Volts. If the voltage is as specified, the battery is ready for service. CAUTION ...
  • Page 51 C. Using an appropriate adapter, connect the charger to any DC power outlet. ! WARNING Jump-Starting If any of these conditions exist, DO NOT attempt a jump- start, boost, or charge the battery. An explosion could  NOTE: Arctic Cat does not recommend jump-starting a occur causing serious injury.

  • Page 52: Spark Plug

    6. Attach one clamp of the positive (red) jumper cable to the 9. Start the vehicle with the dead battery and allow it to run for positive (+) terminal (1) of the dead battery (C) being careful several minutes before disconnecting the jumper cables. not to touch any metal with the other clamp;...

  • Page 53: Engine Idle Rpm Adjustment

    When installing the spark plug, be sure to tighten it securely. A 2. Loosen jam nut to allow new spark plug should be tightened 1/2 turn once the washer con- cable adjustment nut to be adjusted. tacts the cylinder head. A used spark plug should be tightened 1/8 - 1/4 turn once the washer contacts the cylinder head.

  • Page 54: Tires

    Tire Tread Condition 3. Fill a wash pan larger than the filter with a non-flammable cleaning solvent; then dip the filter in the solvent and wash it. The use of worn-out tires on an ATV is very dangerous. A tire is consid- ...

  • Page 55: Wheels

    Tubeless Tire Repair CAUTION Should a leak or flat tire occur due to a puncture, the tire may be Use only specified bulb indicated in the chart as replace- repaired using a plug-type repair. If the damage is from a cut or if ment bulb.

  • Page 56: Fuse

    If there is any type of electrical system failure, always check the fuse first. CAUTION When replacing the headlight bulb, be careful not to touch CAUTION the glass portion of the bulb. Grasp the new bulb with a Always replace a blown fuse with a fuse of the same type clean cloth.

  • Page 57: Preparation For Storage

    PREPARATION FOR STORAGE 7. Tighten all nuts, bolts, cap screws, and screws. Make sure rivets holding components together are tight. Replace all CAUTION loose rivets. Care must be taken that all calibrated nuts, cap screws, and bolts are tightened to specifications. Prior to storing the ATV, it must be properly serviced to pre- 8.

  • Page 58: Preparation After Storage

    PREPARATION AFTER 6. Connect the battery cables making sure to connect the posi- tive cable first. STORAGE 7. Check the entire brake system (cables, shoes, etc.), all con- Taking the ATV out of storage and correctly preparing it will trols, and brakelight; adjust or replace if necessary. assure many miles and hours of trouble-free riding.

  • Page 59: Limited Warranty

    LIMITED WARRANTY Arctic Cat Inc. (hereinafter referred to as Arctic Cat) extends a limited war- Exclusions to this warranty include normal wear, abuse, or corrosion and ranty on each new Arctic Cat ATV it manufactures and on each genuine the following parts and items: Arctic Cat ATV part and accessory manufactured or sold by an authorized Tires CV Boots...

  • Page 60: Warranty Procedure/Owner Responsibility

    WARRANTY PROCEDURE/OWNER RESPONSIBILITY At the time of sale, an ATV Rider Training Certificate and Owner Registra- The authorized Arctic Cat ATV dealer will examine the ATV or part to deter- tion form (included with each new ATV) is to be completed by the selling mine if, in his opinion, a warrantable condition exists.

  • Page 61: Emission Control Limited Warranty

    ARCTIC CAT EMISSION CONTROL SYSTEM LIMITED WARRANTY Arctic Cat Inc., P.O. Box 810, Thief River Falls, MN 56701 (hereinafter referred to (5) use of replacement components or accessories not conforming to Arctic as Arctic Cat) warrants that this new Arctic Cat ATV manufactured on or after Jan- Cat specifications which adversely affect performance, and/or uary 1st, 1997: (6) use in competitive racing or related events.
  • Page 62 U.S. EPA EMISSION CONTROL STATEMENT/WARRANTY COVERAGE (U.S. Only) COMPONENTS COVERED STATEMENT/WARRANTY Arctic Cat warrants to the original retail purchaser, and each subsequent The emissions warranty covers major emissions control components and purchaser, that all U.S. EPA-certified Arctic Cat ATV’s are designed, built, emission-related components listed as follows: and equipped to conform to all U.S.

  • Page 65: Index

    INDEX Fuel Valve............39 Shock Absorbers ..........44 Fuse ............... 54 Sidehilling/Traversing ........33 Gasoline (Recommended)......41 SIPDE............. 24 Accessories .............26 Gas Tank (Filling)..........42 Skidding............31 Active Riding ...........21 General Information........37 Sliding............. 31 Air Filter ............51 Handling the ATV..........31 Sound Judgment ..........

  • Page 66: Maintenance Record

    MAINTENANCE RECORD DATE SERVICE PERFORMED/NOTES...
  • Page 67 NOTES...

  • Page 68: Declaration Of Conformity

    Declaration of Conformity Application of council directives: EMC Directive 2004/108/EC Date of Issue: December, 2004 EC Machinery Directive 98/37/EC Date of Issue: June, 1993 Issued by European Commission. Type of Equipment: All-Terrain Vehicles Brand Name: Arctic Cat Model: 90 Utility DVX 90 Standards to which conformity is declared: IEC 801-2:1991 IEC 801-3:1984...
  • Page 69 NOTES...
  • Page 70 NOTES...

  • Page 71: Identification Numbers Record

    Identification Numbers Record ! WARNING Indicates a potential hazard that could result in serious injury or death. 1.VEHICLE IDENTIFICATION NUMBER: 2.ENGINE SERIAL NUMBER: Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen.
  • Page 72 ! WARNING Improper ATV use can result in SEVERE INJURY or DEATH ALWAYS USE NEVER USE ON NEVER CARRY NEVER USE AN APPROVED PUBLIC ROADS PASSENGERS WITH DRUGS HELMET AND OR ALCOHOL PROTECTIVE GEAR NEVER operate: • without proper training or instruction •...

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