B. Component Tests
Disconnect primary power at the source before taking any resistance checks.
1. Input Diode Module Board Circuit Test
a.
Check Input Diode for short per schematic located in Appendix 4.
2. IGBT Module Test
a.
With an ohmmeter set on the diode range remove P5 from the IGBT and make the following IGBT checks:
b.
If reading is not as shown, replace both IGBT modules and Gate PCB.
c.
Reconnect P5 connector.
Manual 0-4697
Gate PCB J5 IGBT Check
+
-
E1
Red
Red
E1
1
Black
Black
E1
E1
G1
G1
E1
E2
G2
G2
E2
E3
Red
Red
E3
E3
Black
Black
E3
G3
E3
E3
G3
G4
E4
E4
G4
Diode Test
P5 Gate Connector
1 G1 Black
TW
2 E1 White
3 G2 Green
TW
4 E2 Red
5 G3 Black
TW
6 E3 White
7 G4 Green
TW
8 E4 Red
Pin-out diagram
WARNING
DD (1.020)
Open After Charging
Open After Charging
DD (1.270)
DD (.770)
DD (.770)
DD (.770)
DD (.770)
DD (1.270)
Open After Charging
DD (.770)
DD (.770)
DD (.770)
DD (.770)
DD (.770)
DD (.770)
Control Connector
1 Black
2 White
CN8
3 Green
4 Red
1 Black
2 White
CN6
3 Green
4 Red
6-7
TROUBLE SHOOTING
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