Thermal Dynamics CUTMASTER Operating Manual
  1. Manuals
  2. Brands
  3. Thermal Dynamics Manuals
  4. Welding System
  5. CUTMASTER
  6. Operating manual
Thermal Dynamics CUTMASTER Operating Manual

Thermal Dynamics CUTMASTER Operating Manual

40mm plasma cutting system
Hide thumbs Also See for CUTMASTER:
Table of Contents

Advertisement

Quick Links

See also: Service Manual
40mm
Operating Manual
CUTMASTER
PLASMA CUTTING SYSTEM
Rev. AD
Date: February 25, 2010
Operating Features:
™
Art # A-09209
Manual # 0-5084
380-
400

Advertisement

Table of Contents
loading

Related Manuals for Thermal Dynamics CUTMASTER

Summary of Contents for Thermal Dynamics CUTMASTER

  • Page 1 40mm CUTMASTER ™ PLASMA CUTTING SYSTEM Art # A-09209 Operating Manual Rev. AD Date: February 25, 2010 Manual # 0-5084 Operating Features: 380-...
  • Page 2 1888, or visit us on the web at www.thermal-dynamics.com. This Operating Manual has been designed to instruct you on the correct use and operation of your Thermal Dynamics product. Your satisfaction with this product and its safe operation is our ultimate concern.
  • Page 3 While the information contained in this Manual represents the Manufacturer's best judgement, the Manufacturer assumes no liability for its use. Plasma Cutting Power Supply CutMaster™ 40mm SL100 1Torch™ Operating Manual Number 0-5084 Published by: Thermal Dynamics Corporation...
  • Page 4 This Page Intentionally Blank...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS SECTION 1:GENERAL INFORMATION ...................1-1 1.01 Notes, Cautions and Warnings ..............1-1 1.02 Important Safety Precautions ..............1-1 1.03 Publications....................1-2 1.04 Note, Attention et Avertissement ..............1-3 1.05 Precautions De Securite Importantes ............1-3 1.06 Documents De Reference ................1-5 1.07 Declaration of Conformity ................1-6 1.08 Statement of Warranty ................1-7 SECTION 2 SYSTEM:INTRODUCTION .................2-1...
  • Page 6 TABLE OF CONTENTS SECTION 5 SYSTEM:SERVICE ....................5-1 5.01 General Maintenance .................5-1 5.02 Maintenance Schedule ................5-2 5.03 Common Faults ...................5-2 5.04 Fault Indicator .....................5-3 5.05 Basic Troubleshooting Guide ..............5-4 SECTION 5 TORCH:SERVICE ....................5T-1 5T.01 General Maintenance ................5T-1 5T.02 Inspection and Replacement of Consumable Torch Parts ......5T-2 SECTION 6:PARTS LISTS .......................6-1 6.01 Introduction ....................6-1...

  • Page 7: Section 1:General Information

    CUTMASTER 40mm SECTION 1: • The kinds of fumes and gases from the plasma arc depend on the kind of metal being used, coatings on the metal, and the GENERAL INFORMATION different processes. You must be very careful when cutting...

  • Page 8: Publications

    CUTMASTER 40mm • Do not cut or weld on containers that may have held combus- 1.03 Publications tibles. Refer to the following standards or their latest revisions for more • Provide a fire watch when working in an area where fire hazards information: may exist.

  • Page 9: Note, Attention Et Avertissement

    CUTMASTER 40mm 14. American Welding Society Standard AWSF4.1, RECOM- Il faut communiquer aux opérateurs et au personnel MENDED SAFE PRACTICES FOR THE PREPARATION FOR TOUS les dangers possibles. Afin d’éviter les bles- WELDING AND CUTTING OF CONTAINERS AND PIPING THAT...
  • Page 10 CUTMASTER 40mm • Protégez les autres personnes se trouvant sur la zone de travail • Ne touchez jamais une pièce “sous tension” ou “vive”; portez des contre les rayons de l’arc en fournissant des cabines ou des écrans gants et des vêtements secs. Isolez-vous de la pièce de travail ou de protection.

  • Page 11: Documents De Reference

    CUTMASTER 40mm 1.06 Documents De Reference 14. Norme AWSF4.1 de l’Association Américaine de Soudage, RECOM- MANDATIONS DE PRATIQUES SURES POUR LA PRÉPARATION À Consultez les normes suivantes ou les révisions les plus récentes ayant LA COUPE ET AU SOUDAGE DE CONTENEURS ET TUYAUX AYANT été...

  • Page 12: Declaration Of Conformity

    Thermal Dynamics has been manufacturing products for more than 30 years, and will continue to achieve excellence in our area of manufacture.

  • Page 13: Statement Of Warranty

    This warranty is exclusive and in lieu of any warranty of merchantability or fitness for a particular purpose. Thermal Dynamics will repair or replace, at its discretion, any warranted parts or components that fail due to defects in material or workmanship within the time periods set out below.
  • Page 14 CUTMASTER 40mm This Page Intentionally Blank GENERAL INFORMATION Manual 0-5084...

  • Page 15: Section 2 System:introduction

    Electronic copies of this manual can also be downloaded at no charge in Acrobat PDF format by going to the Thermal Dynamics web site listed below and clicking on Thermal Dynamics and then on the Literature link: http://www.thermal-dynamics.com Manual 0-5084...

  • Page 16: Power Supply Specifications

    30 - 120 Amps, Continuously Adjustable Power Supply Gas Particulates to 5 Microns Filtering Ability CutMaster 40 Power Supply Duty Cycle * Duty Cycle Ratings @ 40° C (104° F) Ambient Temperature Opperating Range 0° - 50° C Duty Cycle...

  • Page 17: Input Wiring Specifications

    CUTMASTER 40mm 2.05 Input Wiring Specifications CutMaster 40 Power Supply Input Cable Wiring Requirements Input voltage Freq Power Input Suggested Sizes Fuse Flexible Cord Flexible Cord Volts I max I eff (amps) (Min. AWG) (Min. mm 3 Phase 23.6 Line Voltages with Suggested Circuit Protection and Wire Sizes...

  • Page 18: Power Supply Features

    CUTMASTER 40mm 2.06 Power Supply Features Handle and Leads Wrap Control Panel Torch Leads Receptacle Art # A-08359 Work Cable and Clamp Port for Optional Automation Interface Cable Filter Assembly Gas Inlet Port Art # A-08547 Input Power Cord INTRODUCTION...

  • Page 19: Section 2 Torch:introduction

    CUTMASTER 40mm SECTION 2 TORCH: 2T.03 Specifications INTRODUCTION A. Torch Configurations 1. Hand/Manual Torch, Models The hand torch head is at 75° to the torch handle. 2T.01 Scope of Manual The hand torches include a torch handle and torch trigger assembly. This manual contains descriptions, operating instructions and maintenance procedures for the 10.125"...

  • Page 20: 04 Options And Accessories

    CUTMASTER 40mm F. Torch Ratings 2T.05 Introduction to Plasma Manual Torch Ratings A. Plasma Gas Flow Ambient 104° F Plasma is a gas which has been heated to an ex- Temperature 40° C tremely high temperature and ionized so that it...
  • Page 21 CUTMASTER 40mm B. Gas Distribution E. Parts - In - Place (PIP) The single gas used is internally split into plasma The torch includes a 'Parts - In - Place' (PIP) circuit. and secondary gases. When the shield cup is properly installed, it closes a switch.
  • Page 22 CUTMASTER 40mm This Page Intentionally Blank INTRODUCTION 2T-4 Manual 0-5084...

  • Page 23: Section 3 System: Installation

    CUTMASTER 40mm SECTION 3 SYSTEM: INSTALLATION 3.01 Unpacking 1. Use the packing lists to identify and account for each item. 2. Inspect each item for possible shipping damage. If damage is evident, contact your distributor and / or shipping company before proceeding with the installation.

  • Page 24: Primary Input Power Connections

    CUTMASTER 40mm 3.03 Primary Input Power Connections CAUTION Check your power source for correct voltage before plugging in or connecting the unit. The primary power source, fuse, and any extension cords used must conform to local electrical code and the recommended circuit protection and wiring requirements as specified in Section 2.

  • Page 25: Gas Connections

    CUTMASTER 40mm 6. Connect the wires as follows. • Wires to L1, L2 and L3 input. It does not matter what order these wires are attached. See previous illustration and on label in the power supply. • Green / Yellow wire to Ground.
  • Page 26 CUTMASTER 40mm Installing Optional Single - Stage Air Filter An optional filter kit is recommended for improved filtering with compressed air, to keep moisture and debris out of the torch. 1. Attach the Single - Stage Filter Hose to the Inlet Port.
  • Page 27 CUTMASTER 40mm Installing Optional Two - Stage Air Filter Kit This optional two - stage air line filter is also for use on compressed air shop systems. Filter removes moisture and contaminants to at least 5 microns. Connect the air supply as follows: 1.
  • Page 28 CUTMASTER 40mm Using High Pressure Air Cylinders When using high pressure air cylinders as the air supply: 1. Refer to the manufacturer’s specifications for installation and maintenance procedures for high pressure regulators. 2. Examine the cylinder valves to be sure they are clean and free of oil, grease or any foreign mate- rial.

  • Page 29: Section 3 Torch: Installation

    3T.01 Torch Connections 2. Put the Function Control switch in the SET If necessary, connect the torch to the Power Sup- ply. Connect only the Thermal Dynamics model position. 3. Place a welding filter lens in front of the SL100 / Manual or SL100 / Mechanical Torch to this power supply.
  • Page 30 CUTMASTER 40mm Pinch Block Assembly Square Workpiece A-02585 Mechanical Torch Set - Up 3. The proper torch parts (shield cup, tip, start cartridge, and electrode) must be installed for the type of operation. Refer to Section 4T.07, Torch Parts Selection for details.

  • Page 31: Section 4 System: Operation

    CUTMASTER 40mm SECTION 4 SYSTEM: OPERATION 4.01 Front Panel Controls / Features See Illustration for numbering Identification 1. Output Current Control Sets the desired output current. Output settings up to 60 Amps may be used for drag cutting (with the torch tip contacting the workpiece) or higher for standoff cutting.

  • Page 32: Preparations For Operation

    Set Operating Pressure Check that the torch is properly connected. Only 1. Place the Power Supply Function Control Thermal Dynamics model SL100 / Manual or SL100 / Mechanical Torches may be connected to this knob to the SET position. Gas will Power Supply.
  • Page 33 CUTMASTER 40mm LATCH position the main cutting arc will be main- STANDOFF tained after the torch switch is released. CutMaster 40mm Gas Pressure Settings Typical Cutting Speeds SL100 Leads SL100 (Mechanized Torch) Cutting speeds vary according to torch output am-...
  • Page 34 CUTMASTER 40mm This Page Intentionally Blank OPERATION Manual 0-5084...

  • Page 35: Section 4 Torch:operation

    CUTMASTER 40mm 2. Remove the Electrode by pulling it straight SECTION 4 TORCH: out of the Torch Head. OPERATION Torch Head 4T.01 Torch Parts Selection Electrode Depending on the type of operation to be done determines the torch parts to be used.

  • Page 36: 02 Cut Quality

    CUTMASTER 40mm Bottom Dross Buildup 4T.02 Cut Quality Molten material which is not blown out of the cut NOTES area and resolidifies on the plate. Excessive dross Cut quality depends heavily on setup and may require secondary cleanup operations after parameters such as torch standoff, alignment with cutting.

  • Page 37: 04 Hand Torch Operation

    CUTMASTER 40mm Torch Standoff Dross Improper standoff (the distance between the torch When dross is present on carbon steel, it is com- tip and workpiece) can adversely affect tip life as monly referred to as either “high speed, slow speed, well as shield cup life.
  • Page 38 CUTMASTER 40mm 2. Depending on the cutting operation, do one Trigger of the following: a. For edge starts, hold the torch perpen- dicular to the workpiece with the front of the tip on the edge of the workpiece at the point where the cut is to start.
  • Page 39 CUTMASTER 40mm piece during the cutting cycle. Shield Cup With Straight Edge 5. Hold the torch away from your body. The drag shield cup can be used with a non conduc- 6. Slide the trigger release toward the back tive straight edge to make straight cuts by hand.
  • Page 40 CUTMASTER 40mm 6. Bring the torch within transfer distance to Piercing With Hand Torch the work. The main arc will transfer to the 1. The torch can be comfortably held in one work, and the pilot arc will shut off.

  • Page 41: 05 Gouging

    CUTMASTER 40mm 4T.05 Gouging Pressure Setting Even though the setting is within the specified range, if the torch does not pilot well the pressure may need to be reduced. WARNINGS Lead Angle Be sure the operator is equipped with proper...

  • Page 42: 06 Mechanized Torch Operation

    CUTMASTER 40mm For optimum smooth surface quality, the travel 4T.06 Mechanized Torch Operation speed should be adjusted so that only the leading edge of the arc column produces the cut. If the travel Cutting With Mechanized Torch speed is too slow, a rough cut will be produced as...

  • Page 43: 07 Parts Selection For Sl100Torch Cutting

    9-8241 9-8237 Tips: Tip Gouging A 9-8225 (40 Amps Max.) NOTE CutMaster 52 uses 60A and less Tip Gouging B 9-8226 (50 - 100 Amps) CutMaster 82 uses 80A and less CutMaster 102 uses 100A and less Art # A-08065_AE...

  • Page 44: 08 Recommended Cutting Speeds For Sl100 Torch With Exposed Tip

    CUTMASTER 40mm 4T.08 Recommended Cutting Speeds for SL100 Torch With Exposed Tip Type Torch: SL100 With Exposed Tip Type Material: Mild Steel Type Plasma Gas: Air Type Secondary Gas: Single Gas Torch Thickness Output Amperage Speed (Per Minute) Standoff Plasma Gas Press...
  • Page 45 CUTMASTER 40mm Type Torch: SL100 With Exposed Tip Type Material: Mild Steel Type Plasma Gas: Air Type Secondary Gas: Single Gas Torch Thickness Output Amperage Speed (Per Minute) Standoff Plasma Gas Press Flow (CFH) Pierce Pierce Height Inches mm (Cat. No.) Volts(VDC)
  • Page 46 CUTMASTER 40mm Type Torch: SL100 With Exposed Tip Type Material: Mild Steel Type Plasma Gas: Air Type Secondary Gas: Single Gas Torch Thickness Output Amperage Speed (Per Minute) Standoff Plasma Gas Press Flow (CFH) Pierce Pierce Height Inches mm (Cat. No.) Volts(VDC)
  • Page 47 CUTMASTER 40mm Type Torch: SL100 With Exposed Tip Type Material: Mild Steel Type Plasma Gas: Air Type Secondary Gas: Single Gas Torch Thickness Output Amperage Speed (Per Minute) Standoff Plasma Gas Press Flow (CFH) Pierce Pierce Height Inches mm (Cat. No.) Volts(VDC)
  • Page 48 CUTMASTER 40mm Type Torch: SL100 With Exposed Tip Type Material: Mild Steel Type Plasma Gas: Air Type Secondary Gas: Single Gas Torch Thickness Output Amperage Speed (Per Minute) Standoff Plasma Gas Press Flow (CFH) Pierce Pierce Height Inches mm (Cat. No.) Volts(VDC)

  • Page 49: 09 Recommended Cutting Speeds For Sl100Torch With Shielded Tip

    CUTMASTER 40mm 4T.09 Recommended Cutting Speeds for SL100Torch With Shielded Tip Type Torch: SL100 With Shielded Tip Type Material: Mild Steel Type Plasma Gas: Air Type Secondary Gas: Single Gas Torch Thickness Output Amperage Speed (Per Minute) Standoff Plasma Gas Press...
  • Page 50 CUTMASTER 40mm Type Torch: SL100 With Shielded Tip Type Material: Mild Steel Type Plasma Gas: Air Type Secondary Gas: Single Gas Torch Thickness Output Amperage Speed (Per Minute) Standoff Plasma Gas Press Flow (CFH) Pierce Pierce Height Inches mm (Cat. No.) Volts(VDC)
  • Page 51 CUTMASTER 40mm Type Torch: SL100 With Shielded Tip Type Material: Mild Steel Type Plasma Gas: Air Type Secondary Gas: Single Gas Torch Thickness Output Amperage Speed (Per Minute) Standoff Plasma Gas Press Flow (CFH) Pierce Pierce Height Inches mm (Cat. No.)
  • Page 52 CUTMASTER 40mm Type Torch: SL100 With Shielded Tip Type Material: Mild Steel Type Plasma Gas: Air Type Secondary Gas: Single Gas Torch Thickness Output Amperage Speed (Per Minute) Standoff Plasma Gas Press Flow (CFH) Pierce Pierce Height Inches (Cat. No.)
  • Page 53 CUTMASTER 40mm Type Torch: SL100 With Shielded Tip Type Material: Mild Steel Type Plasma Gas: Air Type Secondary Gas: Single Gas Torch Thickness Output Amperage Speed (Per Minute) Standoff Plasma Gas Press Flow (CFH) Pierce Pierce Height Inches (Cat. No.)

  • Page 54: Patent Information

    CUTMASTER 40mm PATENT INFORMATION Plasma Cutting Torch Patents The following parts are covered under U.S. and Foreign Patents as follows: Catalog # Description Patent(s) 9-8215 Electrode US Pat No(s) 6163008; 6987238 Other Pat(s) Pending 9-8213 Cartridge US Pat No(s) 6903301; 6717096; 6936786;...
  • Page 55 CUTMASTER 40mm Catalog # Description Patent(s) 9-8245 Shield Cap US Pat No(s) 6914211; D496951 Other Pat(s) Pending The following parts are also licensed under U.S. Patent No. 5,120,930 and 5,132,512: Catalog # Description 9-8235 Shield Cap 9-8236 Shield Cap 9-8237...
  • Page 56 CUTMASTER 40mm This Page Intentionally Blank OPERATION 4T-22 Manual 0-5084...

  • Page 57: Section 5 System:service

    CUTMASTER 40mm SECTION 5 SYSTEM: SERVICE 5.01 General Maintenance Maintain more often Warning! if used under severe Disconnect input power before maintaining. conditions Each Use Visual check of torch tip and electrode Weekly Visually inspect the cables and leads. Replace as needed...

  • Page 58: Maintenance Schedule

    3. Metal too thick. ronment. 4. Worn torch parts 5. Cutting current too low. Daily Operational Checks or Every Six Cutting 6. Non - Genuine Thermal Dynamics Hours: parts used Check torch consumable parts, replace if damaged 7. Incorrect gas pressure or worn.

  • Page 59: Fault Indicator

    CUTMASTER 40mm 5.04 Fault Indicator At initial power up, two lights will temporarily illu- minate for 2-3 seconds to show the version of software used. To determine the first digit, count the function indicators left to right, 1 through 5. To determine the second digit count the pressure indicators, reading from bottom to top, 0 through 7.

  • Page 60: Basic Troubleshooting Guide

    CUTMASTER 40mm 5.05 Basic Troubleshooting Guide WARNING There are extremely dangerous voltage and power levels present inside this unit. Do not attempt to diagnose or repair unless you have had training in power electronics measurement and troubleshooting techniques. Problem - Symptom Possible Cause...
  • Page 61 CUTMASTER 40mm Problem - Symptom Possible Cause Recommended Action FAULT & 80 PSI 1. Torch shield cup is loose. 1. Tighten shield cup by hand. Do not overtighten. indicators flashing. 2. Torch tip, electrode or starter 2. Turn off power supply. Remove shield cup. Install missing Gas flow is cycling on cartridge missing.
  • Page 62 CUTMASTER 40mm 5.06 Power Supply Basic Parts C. Filter Element Assembly Replacement Replacement The Filter Element Assembly is in the rear panel. For better system performance, the filter element should be checked per the Maintenance Schedule (Subsection 5.02), and either cleaned or replaced.
  • Page 63 CUTMASTER 40mm 5. Remove the fitting from the filter element as- Optional Single-Stage Filter Element sembly by inserting a 6 mm hex wrench into Replacement the internal hex fitting and turning it counter These instructions apply to power supplies where the clock-wise (left).
  • Page 64 CUTMASTER 40mm Optional Two-Stage Filter Element Replacement The Two-Stage Air Filter has two Filter Elements. When the Filter Elements become dirty the Power Supply will continue to operate but cut quality may become unac- ceptable. Refer to Section 6, Parts List, for replacement filter element catalog number.

  • Page 65: Section 5 Torch:service

    CUTMASTER 40mm It is recommended to apply a very light film of o- SECTION 5 TORCH: ring lubricant (Catalog # 8-4025) to the o-rings on a SERVICE weekly basis. 5T.01 General Maintenance NOTE Upper Groove with Vent Holes Refer to Previous "Section 5 System" for common Must Remain Open and fault indicator descriptions.

  • Page 66: 02 Inspection And Replacement Of Consumable Torch Parts

    CUTMASTER 40mm 4. Remove the tip. Check for excessive wear (indi- 5T.02 Inspection and Replacement cated by an elongated or oversized orifice). Clean of Consumable Torch Parts or replace the tip if necessary. Good Tip Worn Tip WARNINGS Disconnect primary power to the system before disassembling the torch or torch leads.

  • Page 67: Section 6:Parts Lists

    The following items are included with the replacement power supply: work cable & clamp, input power cable, gas pressure regulator / filter, and operating manual. Description Catalog # CutMaster 40mm Non CE Power Supply with 400VAC, 3 phase input power cable 3-1730-3 CutMaster 40mm CE Power Supply...

  • Page 68: Replacement Power Supply Parts

    CUTMASTER 40mm 6.04 Replacement Power Supply Parts Description Catalog # Regulator 9-0115 Filter Assembly Replacement Element 9-0116 Input Power Cord for 380/400 V Power Supply 9-0216 6.05 Options and Accessories Description Catalog # Single - Stage Filter Kit (includes Filter & Hose)

  • Page 69: Replacement Parts For Hand Torch

    CUTMASTER 40mm 6.06 Replacement Parts for Hand Torch Item # Description Catalog # Torch Handle Replacement Kit (includes items No. 2 & 3) 9-7030 Trigger Assembly Replacement Kit 9-7034 Handle Screw Kit (5 each, 6-32 x 1/2” cap screw, and wrench) 9-8062 Torch Head Assembly Replacement Kit (includes items No.

  • Page 70: Replacement Parts - For Machine Torches With Unshielded Leads

    CUTMASTER 40mm 6.07 Replacement Parts - for Machine Torches with Unshielded Leads Item No. Qty Description Catalog No. Torch Head Assembly without leads (includes items 2, 3, and 14) 9-8220 Large O - Ring 8-3487 Small O - Ring 8-3486...
  • Page 71 CUTMASTER 40mm A-07994 Manual 0-5084 PARTS LIST...

  • Page 72: Replacement Shielded Machine Torch Leads Assemblies

    CUTMASTER 40mm 6.08 Replacement Shielded Machine Torch Leads Assemblies Item No. Qty Description Catalog No. Mechanized Shielded Leads Assemblies with ATC Connectors 5 - foot / 1.5 m Leads Assembly with ATC Connector 4-7846 10 - foot / 3.05 m Leads Assembly with ATC Connector 4-7847 25 - foot / 7.6 m Leads Assembly with ATC Connector...

  • Page 73: Torch Consumable Parts (Sl100)

    CUTMASTER 40mm 6.09 Torch Consumable Parts (SL100) Ohmic Clip 9-8224 20-40A Shield Tip: Shield Cap, Machine Cup Body, STANDOFF 40A 9-8245 9-8237 CUTTING 9-8205 Shield Cap, Deflector Shield Cup 9-8206 9-8243 9-8218 9-8208 Drag Shield Cup 9-8235 Shield 50-60A Tips:...
  • Page 74 CUTMASTER 40mm This Page Intentionally Blank PARTS LIST Manual 0-5084...

  • Page 75: Appendix 1: Sequence Of Operation(Block Diagram

    CUTMASTER 40mm APPENDIX 1: SEQUENCE OF OPERATION (BLOCK DIAGRAM) ACTION: ACTION: ACTION: ACTION: RUN / Rapid Auto Restart / ON / OFF switch to ON Close external RUN / SET / LATCH disconnect switch. Rapid Auto Restart / switch to RUN...

  • Page 76: Appendix 2: Data Tag Information

    CUTMASTER 40mm APPENDIX 2: DATA TAG INFORMATION West Lebanon, NH USA 03784 Manufacturer's Name and/or Logo, Location, Model and Revision Level, Serial Number Model: and Production Code Made in USA Date of Mfr: Type of Power Regulatory Standard Covering Supply (Note 1)

  • Page 77: Appendix 3: Torch Pin - Out Diagrams

    CUTMASTER 40mm APPENDIX 3: TORCH PIN - OUT DIAGRAMS A. Hand Torch Pin - Out Diagram ATC Female Receptacle ATC Male Connector Front View Front View Negative / Negative / Plasma Plasma 8 - Open 8 - Ground 4 - Green /...

  • Page 78: Appendix 4: Torch Connection Diagrams

    CUTMASTER 40mm APPENDIX 4: TORCH CONNECTION DIAGRAMS A. Hand Torch Connection Diagram Torch: SL60 / SL100 Hand Torch Leads: Torch Leads with ATC Connector Power Supply: with ATC Receptacle Male ATC Leads ATC Female Connector Receptacle Power Torch Torch Supply...
  • Page 79 CUTMASTER 40mm This Page Intentionally Blank Manual 0-5084 APPENDIX...

  • Page 80: Appendix 5: System Schematic, 400V Units

    CUTMASTER 40mm APPENDIX 5: SYSTEM SCHEMATIC, 400V UNITS PRI 3 PRI 3 PRI 4 PRI 4 BIAS SUPPLY PRI 2 PRI 2 PRI 2 PRI 2 INRUSH +12VDC PRI 1 PRI 1 RESISTORS PRI 1 PRI 1 MTH1 MTH1 MTH2...
  • Page 81 ECO B1611 05/05/09 Date: Date: Date: Information Proprietary to THERMAL DYNAMICS CORPORATION. Information Proprietary to THERMAL DYNAMICS CORPORATION. Information Proprietary to THERMAL DYNAMICS CORPORATION. MARCH 30, 2009 Not For Release, Reproduction, or Distribution without Written Consent. Not For Release, Reproduction, or Distribution without Written Consent.

  • Page 82: Appendix 6: Publication History

    CUTMASTER 40mm APPENDIX 6: Publication History Cover Date Rev. Change(s) Sept. 19, 2008 Manual released. May 28, 2009 Updated 400V/600V schematic in appendix per ECOB1399. Corrected part num bers in section 6 per ECOB1201. Jan. 7, 2010 Updated “Power Supply Input Cable Wiring Requirements” with metric cable sizes in Section 2.
  • Page 83 GLOBAL CUSTOMER SERVICE CONTACT Thermadyne USA Thermadyne Asia Sdn Bhd Lot 151, Jalan Industri 3/5A 2800 Airport Road Denton, Tx 76207 USA Rawang Integrated Industrial Park - Jln Batu Arang 48000 Rawang Selangor Darul Ehsan Telephone: (940) 566-2000 800-426-1888 West Malaysia Telephone: 603+ 6092 2988 Fax: 800-535-0557 Fax : 603+ 6092 1085...
  • Page 84 Corporate Headquarters 16052 Swingley Ridge Road Suite 300 St. Louis, MO 63017 Telephone: 636-728-3000 Email: TDCSales@Thermadyne.com www.thermadyne.com...

Table of Contents