Thermal Dynamics CE CutMaster 50 Manuals

Manuals and User Guides for Thermal Dynamics CE CutMaster 50. We have 4 Thermal Dynamics CE CutMaster 50 manuals available for free PDF download: Instruction Manual, Service Manual, Operating Manual

Thermal Dynamics CE CutMaster 50 Service Manual (88 pages)

Plasma Cutting Power Supply

Brand: Thermal Dynamics | Category: Power Supply | Size: 2 MB

Table of Contents
4
General Information
7
- Important Safety Precautions
  7
- Notes, Cautions and Warnings
  7
- Publications
  8
- Note, Attention Et Avertissement
  9
- Precautions de Securite Importantes
  9
- Documents de Reference
  11
- Declaration of Conformity
  13
- Statement of Warranty
  14
- General Service Philosophy
  15
- Scope of Manual
  15
- Section 2 Introduction
  15
- Service Responsibilities
  15
Introduction
15
- General Description
  17
- Scope
  17
- Section 3 Description
  17
- Specifications/Design Features
  17
- Power Supply Options and Accessories
  18
Description
17
Service Troubleshooting Diagnostics
19
- Introduction
  19
- Periodic Inspection & Cleaning Procedures
  19
- System Theory
  19
- Common Operating Problems
  20
- Troubleshooting Guide - General Information
  21
- Circuit Fault Isolation
  21
- Main Input and Internal Power Problems
  22
- Pilot Arc Problems
  24
- Main Arc Problems
  26
- Test Procedures
  26
Repairs & Replacement Procedures
31
Appendix 1: Input Wiring Requirements
53
Appendix 2: Sequence of Operation (Block Diagram
54
APPENDIX 3-A: LOGIC PC BOARD LAYOUT (for Rev AA Logic Boards
55
APPENDIX 3-B: LOGIC PC BOARD LAYOUT (for Rev AB Boards or Later
56
APPENDIX 4-A: MAIN POWER PC BOARD LAYOUT (for 208/230-Volt Units with Boards to Rev. G
58
APPENDIX 4-B: MAIN POWER PC BOARD LAYOUT (for 208/230-Volt Units with Boards Rev. H and I
60
APPENDIX 4-C: MAIN POWER PC BOARD LAYOUT (for 208/230-Volt Units with Boards Rev. J
62
APPENDIX 4-D: MAIN POWER PC BOARD LAYOUT (for 400-Volt and 460-Volt Units
64
APPENDIX 5-A: CD PC BOARD LAYOUT (for 208/230-Volt Units through Unit Rev al
66
APPENDIX 5-B: CD PC BOARD LAYOUT (for 400-Volt and 460-Volt Units, and 208/230-Volt Units Rev am and Later
67
Appendix 6: Led/Pot Pc Board Layout
68
Appendix 7: Igbt Circuit Pc Board Layout
69
APPENDIX 8-A: INPUT DIODE PC BOARD LAYOUT for 208/230-Volt Units
70
APPENDIX 8-B: INPUT DIODE PC BOARD LAYOUT for 400-Volt and 460-Volt Units
71
Appendix 9: Output Diode Pc Board Layout
72
APPENDIX 10-A: MAIN PC BOARD WIRING (208/230-Volt Units with Boards Rev. G or Earlier
73
APPENDIX 10-B: MAIN PC BOARD WIRING (208/230-Volt Units with Boards Rev. H and I
74
APPENDIX 10-C: MAIN PC BOARD WIRING (208/230-Volt Units with Boards Rev. J
75
APPENDIX 10-D: MAIN PC BOARD WIRING (for 400-Volt and 460-Volt Units
76
Appendix 11: 28Vac Circuit Diagram
77
Appendix 12: Maintenance Schedule
78
APPENDIX 13-A: SYSTEM SCHEMATIC (208/230-Volt Units with Main PC Boards Rev. G or Earlier
80
APPENDIX 13-B: SYSTEM SCHEMATIC (208/230-Volt Units with Main PC Board Rev. H or I
82
APPENDIX 13-C: SYSTEM SCHEMATIC (208/230-Volt Units with Main PC Board Rev. J or Later
84
APPENDIX 13-D: SYSTEM SCHEMATIC (400-Volt and 460-Volt Units
86

Thermal Dynamics CE CutMaster 50 Instruction Manual (90 pages)

Air Plasma Cutting Power Supply

Brand: Thermal Dynamics | Category: Power Supply | Size: 1 MB

Power Supply
1
Table of Contents
3
Section 1: General Information
5
Section 2: General Description
13
- System Description
  13
- Specifications
  14
- Options and Accessories
  16
Section 3: Installation
17
- Unpacking
  17
- Choosing a Location
  18
- Setting up the Torch
  19
- Installing the Torch
  21
- Remote Control Harness Installation
  22
- Electrical Connections
  24
- Work Cable and Ground Connections
  27
- Gas Connections
  28
Section 4: Operation
31
- Operating Controls
  31
- Getting Started
  33
- Sequence of Operation
  34
- Torch Parts Selection
  35
- Cut Quality
  36
- Operating the System
  38
- Operating with a Hand Torch
  40
- Operating with a Machine Torch
  41
- Recommended Cutting Speeds
  44
- Gouging
  45
Section 5: Customer/Operator Service
47
Section 6: Parts List
73
- Ordering Information
  73
- System Components and Accessories
  74
- Front Panel Components
  75
- Regulator/Solenoid Assembly
  76
- Base Panel Components
  77
- Chassis Components
  78
- Rear Panel Components
  80
- Replacement Torches and Leads
  81
- Torch Heads and Split Holders
  82
- Consumable Torch Parts
  83
- Torch Options and Accessories
  84
- Torch Spare Parts Kits
  86
Appendix I: System Schematic
88

Thermal Dynamics CE CutMaster 50 Operating Manual (48 pages)

Plasma Cutting Power Supply

Brand: Thermal Dynamics | Category: Power Supply | Size: 1 MB

Table of Contents
4
General Information
7
- Important Safety Precautions
  7
- Notes, Cautions and Warnings
  7
- Publications
  8
- Note, Attention Et Avertissement
  9
- Precautions de Securite Importantes
  9
- Documents de Reference
  11
- Declaration of Conformity
  13
- Statement of Warranty
  14
- General Description
  15
- Scope of Manual
  15
- Section 2 Introduction
  15
- Specifications/Design Features
  15
- Power Supply Options and Accessories
  16
Introduction
15
Installation Procedures
17
- Introduction
  17
- Section 3 Installation Procedures
  17
- Site Selection
  17
- Unpacking
  17
- Lifting Options
  17
- Options and Accessories
  17
- Primary Input Power Connections
  18
- Gas Connections
  18
- Torch Connections
  21
- Ground Connections for Mechanized Applications
  23
Operation
25
- Introduction
  25
- Section 4 Operation
  25
- Product Features
  25
- Preparations for Operating
  27
- Sequence of Operation
  27
Customer/Operator Service
29
- Introduction
  29
- General Maintenance
  29
- Common Faults
  30
- Basic Troubleshooting Guide
  31
- Power Supply Basic Parts Replacement
  33
- Parts Lists
  35
  - Introduction
    35
  - Ordering Information
    35
  - Power Supply Replacement
    36
  - Basic Replacement Parts
    36
  - Options and Accessories
    36
Appendix 1: Input Wiring Requirements
37
APPENDIX 2A: SEQUENCE of OPERATION (BLOCK DIAGRAM - CE Cutmaster 50
38
APPENDIX 2B: SEQUENCE of OPERATION (BLOCK DIAGRAM - CE Cutmaster 75, CE Cutmaster 100
39
Appendix 3: Torch Control Cable Wiring Diagram
40
Appendix 4: Routine Maintenance Schedule
41
APPENDIX 5: SYSTEM SCHEMATIC (CE Cutmaster 50
42
APPENDIX 6: SYSTEM SCHEMATIC (CE Cutmaster 75
44
APPENDIX 7: SYSTEM SCHEMATIC (CE Cutmaster 100
46

Thermal Dynamics CE CutMaster 50 Operating Manual (44 pages)

Plasma Cutting Power Supply

Brand: Thermal Dynamics | Category: Power Supply | Size: 1 MB

Table of Contents
3
General Information
5
- Important Safety Precautions
  5
- Notes, Cautions and Warnings
  5
- Publications
  6
- Declaration of Conformity
  8
- Statement of Warranty
  9
- General Description
  11
- Scope of Manual
  11
- Section 2 Introduction
  11
- Specifications & Design Features
  11
- Power Supply Options and Accessories
  12
Introduction
11
Installation
13
- Introduction
  13
- Section 3 Installation
  13
- Site Selection
  13
- Unpacking
  13
- Lifting Options
  13
- Options and Accessories
  13
- Primary Input Power Connections
  14
- Gas Connections
  15
- Torch Connections
  17
- Ground Connections for Mechanized Applications
  20
Operation
23
- Introduction
  23
- Section 4 Operation
  23
- Product Features
  23
- Preparations for Operating
  25
- Sequence of Operation
  25
Service
27
- Introduction
  27
- Section 5 Service
  27
- General Maintenance
  27
- Common Faults
  28
- Basic Troubleshooting Guide
  29
- Power Supply Basic Parts Replacement
  31
- Parts Lists
  33
  - Introduction
    33
  - Ordering Information
    33
  - Power Supply Replacement
    34
  - Replacement Parts
    34
  - Options and Accessories
    34
Appendix 1: Input Wiring Requirements
35
Appendix 2: Sequence of Operation (Block Diagram
36
Appendix 3: Torch Control Cable Wiring Diagram
37
Appendix 4: Maintenance Schedule
38
Appendix 5: System Schematic for 208 / 230V Units
40
Appendix 6: System Schematic for 400 / 460V Units
42

Thermal Dynamics Categories

Welding System

Power Supply Cutter Controller Flashlight

More Thermal Dynamics Manuals

Thermal Dynamics CE CutMaster 50 Manuals

Thermal Dynamics CE CutMaster 50 Service Manual (88 pages)

Table of Contents

Thermal Dynamics CE CutMaster 50 Instruction Manual (90 pages)

Table of Contents

Thermal Dynamics CE CutMaster 50 Operating Manual (48 pages)

Table of Contents

Thermal Dynamics CE CutMaster 50 Operating Manual (44 pages)

Table of Contents

Related Products

Thermal Dynamics Categories