Thermal Dynamics CUTMASTER Cutting System Manuals

Manuals and User Guides for Thermal Dynamics CUTMASTER Cutting System. We have 7 Thermal Dynamics CUTMASTER Cutting System manuals available for free PDF download: Service Manual, Operating Manual

Thermal Dynamics CUTMASTER Service Manual (128 pages)

PLASMA CUTTING SYSTEM

Brand: Thermal Dynamics | Category: Welding System | Size: 8.24 MB

Service Manual
1
Table of Contents
5
Section 1: General Information
9
- Notes, Cautions and Warnings
  9
- Important Safety Precautions
  9
- Publications
  10
- Note, Attention Et Avertissement
  11
- Precautions de Securite Importantes
  11
- Documents de Reference
  13
- Declaration of Conformity
  14
- Statement of Warranty
  15
Section 2 System: Introduction
17
- How to Use this Manual
  17
- Equipment Identification
  17
- Receipt of Equipment
  17
- Power Supply Specifications
  18
- Input Wiring Specifications
  19
- Power Supply Features
  20
Section 2 Torch: Introduction
21
- 01 Scope of Manual
  21
- 02 General Description
  21
- 03 Specifications
  21
- 04 Options and Accessories
  22
- 05 Introduction to Plasma
  22
Section 3 System: Installation
25
- Unpacking
  25
- Lifting Options
  25
- Primary Input Power Connections
  25
- Gas Connections
  26
Section 3 Torch: Installation
29
- 01 Torch Connections
  29
- 02 Setting up Mechanical Torch
  29
Section 4 System: Operation
31
- Front Panel Controls / Features
  31
- Preparations for Operation
  32
Section 4 Torch: Operation
35
Patent Information
54
Section 5 System: Service
57
- General Maintenance
  57
- Maintenance Schedule
  58
- Common Faults
  58
- Fault Indicator
  59
- Basic Troubleshooting Guide
  62
- Circuit Fault Isolation
  64
- Main Input and Internal Power Problems
  68
- Pilot Arc Problems
  72
- Main Arc and Controls Problems
  75
- CNC Interface Problems
  76
- Test Procedures
  76
- Main PCB Layout & Signals
  82
- Capacitor PCB Layout & Signals
  86
- Logic PCB Layout & Signals
  88
- 40AMP Logic PCB Layout & Signals
  90
- Right Side Wiring Diagram
  92
Section 5 Torch: Service
95
- 01 General Maintenance
  95
- 02 Inspection and Replacement of Consumable Torch Parts
  96
Section 6: Parts Lists
97
Section 7: Replacement Procedures
109
- Scope
  109
- Anti-Static Handling Procedures
  109
- Parts Replacement - General Information
  109
- Major External Parts
  110
- Front Panel Parts Replacement
  111
- Left Side Internal Parts Replacement
  112
- Rear Panel Parts Replacement
  114
- Right Side Internal Parts Replacement
  116
Appendix 1: Sequence of Operation (Block Diagram
119
Appendix 2: Data Tag Information
120
Appendix 3: Torch Pin - out Diagrams
121
Appendix 4: Torch Connection Diagrams
122
Appendix 5: System Schematic, 380-415V Units
124
Appendix 6: Publication History
126

Thermal Dynamics CUTMASTER Service Manual (114 pages)

20mm

Brand: Thermal Dynamics | Category: Welding System | Size: 7.78 MB

Service Manual
1
Table of Contents
5
Section 1:General Information
9
- Notes, Cautions and Warnings
  9
- Important Safety Precautions
  9
- Publications
  10
- Note, Attention Et Avertissement
  11
- Precautions de Securite Importantes
  11
- Documents de Reference
  13
- Declaration of Conformity
  14
- Statement of Warranty
  15
Section 2 System:introduction
17
- How to Use this Manual
  17
- Equipment Identification
  17
- Receipt of Equipment
  17
- Power Supply Specifications
  18
- Input Wiring Specifications
  19
- Power Supply Features
  20
Section 2 Torch:introduction
21
- 01 Scope of Manual
  21
- 02 General Description
  21
- 03 Specifications
  21
- 04 Options and Accessories
  22
- 05 Introduction to Plasma
  22
Section 3 System: Installation
25
- Unpacking
  25
- Lifting Options
  25
- Primary Input Power Connections
  26
- Gas Connections
  28
Section 3 Torch: Installation
31
- 01 Torch Connections
  31
- 02 Setting up Mechanical Torch
  31
Section 4 System: Operation
33
- Front Panel Controls / Features
  33
- Preparations for Operation
  34
Section 4 Torch:operation
37
Patent Information
52
Section 5 System:service
55
- General Maintenance
  55
- Maintenance Schedule
  56
- Common Faults
  56
- Fault Indicator
  57
- Basic Troubleshooting Guide
  58
- Power Supply Basic Parts Replacement
  60
- Circuit Fault Isolation
  62
- Main Input and Internal Power Problems
  66
- Pilot Arc Problems
  70
- Main Arc and Controls Problems
  71
- CNC Interface Problems
  72
- Test Procedures
  72
- Capacitor PCB Layout & Signals
  76
- Logic PCB Layout & Signals
  78
- Main PCB Layout & Signals
  82
- Main PCB Wiring Diagram
  84
Section 5 Torch:service
85
- 01 General Maintenance
  85
- 02 Inspection and Replacement of Consumable Torch Parts
  86
Section 6:Parts Lists
87
Section 7: Replacement Procedures
97
- Scope
  97
- Anti-Static Handling Procedures
  97
- Parts Replacement - General Information
  97
- Major External Parts
  98
- Front Panel Parts Replacement
  99
- Left Side Internal Parts Replacement
  100
- Rear Panel Parts Replacement
  101
- Right Side Internal Parts Replacement
  103
Appendix 1: Sequence of Operation(Block Diagram
105
Appendix 2: Data Tag Information
106
Appendix 3: Torch Pin - out Diagrams
107
Appendix 4: Torch Connection Diagrams
108
Appendix 5: System Schematic, 380/400/415V Units
110
APPENDIX 6: Publication History
112

Thermal Dynamics CUTMASTER Operating Manual (82 pages)

35mm-40mm PLASMA CUTTING SYSTEM

Brand: Thermal Dynamics | Category: Cutter | Size: 4.82 MB

Table of Contents
4
Section 1: General Information
7
Section 2 System: Introduction
15
- How to Use this Manual
  15
- Equipment Identification
  15
- Receipt of Equipment
  15
- Power Supply Specifications
  16
- Input Wiring Specifications
  17
- Power Supply Features
  18
Section 2 Torch: Introduction
19
- 01 Scope of Manual
  19
- 02 General Description
  19
- 03 Specifications
  19
  - T.01 Scope of Manual
    19
  - T.02 General Description
    19
  - T.03 Specifications
    19
- 04 Options and Accessories
  20
- 05 Introduction to Plasma
  20
- T.05 Introduction to Plasma
  20
Section 3 System: Installation
23
- Unpacking
  23
- Lifting Options
  23
- Primary Input Power Connections
  24
- Gas Connections
  25
Section 3 Torch: Installation
29
- 01 Torch Connections
  29
- T.01 Torch Connections
  29
- 02 Setting up Mechanical Torch
  29
Section 4 System: Operation
31
Section 4 Torch: Operation
35
Patent Information
52
Section 5 System: Service
55
- General Maintenance
  55
- Maintenance Schedule
  56
- Common Faults
  56
- Fault Indicator
  57
- Basic Troubleshooting Guide
  58
Section 5 Torch: Service
63
Section 6: Parts Lists
65
Appendix 1: Sequence of Operation(Block Diagram
73
Appendix 2: Data Tag Information
74
Appendix 3: Torch Pin - out Diagrams
75
Appendix 4: Torch Connection Diagrams
76
Appendix 5: System Schematic, 400V Units
78
APPENDIX 6: Publication History
80

Thermal Dynamics CUTMASTER Operating Manual (78 pages)

PLASMA CUTTING SYSTEM 12mm 20mm 25mm

Brand: Thermal Dynamics | Category: Welding System | Size: 5.74 MB

Table of Contents
4
Section 1: General Information
7
Section 2 System: Introduction
15
- How to Use this Manual
  15
- Equipment Identification
  15
- Receipt of Equipment
  15
- Power Supply Specifications
  16
- Input Wiring Specifications
  17
- Power Supply Features
  18
Section 2 Torch: Introduction
19
- 01 Scope of Manual
  19
- 02 General Description
  19
- 03 Specifications
  19
  - T.01 Scope of Manual
    19
  - T.02 General Description
    19
  - T.03 Specifications
    19
- 04 Options and Accessories
  20
- 05 Introduction to Plasma
  20
- T.05 Introduction to Plasma
  20
Section 3 System: Installation
23
- Unpacking
  23
- Lifting Options
  23
- Primary Input Power Connections
  23
- Gas Connections
  24
Section 3 Torch: Installation
27
- 01 Torch Connections
  27
- T.01 Torch Connections
  27
- 02 Setting up Mechanical Torch
  27
Section 4 System: Operation
29
- Front Panel Controls / Features
  29
- Preparations for Operation
  30
Section 4 Torch: Operation
33
Patent Information
48
Section 5 System: Service
51
- General Maintenance
  51
- Maintenance Schedule
  52
- Common Faults
  52
- Fault Indicator
  53
- Basic Troubleshooting Guide
  54
- Power Supply Basic Parts Replacement
  56
Section 5 Torch: Service
59
Section 6: Parts Lists
61
Appendix 1: Sequence of Operation (Block Diagram
69
Appendix 2: Data Tag Information
70
Appendix 3: Torch Pin - out Diagrams
71
Appendix 4: Torch Connection Diagrams
72
Appendix 5: System Schematic, 380/400V Units
74
APPENDIX 6: Publication History
76

Thermal Dynamics CUTMASTER Operating Manual (84 pages)

40mm PLASMA CUTTING SYSTEM

Brand: Thermal Dynamics | Category: Welding System | Size: 4.82 MB

Table of Contents
5
Section 1:General Information
7
Section 2 System:introduction
15
- How to Use this Manual
  15
- Equipment Identification
  15
- Receipt of Equipment
  15
- Power Supply Specifications
  16
- Input Wiring Specifications
  17
- Power Supply Features
  18
Section 2 Torch:introduction
19
- 01 Scope of Manual
  19
- 02 General Description
  19
- 03 Specifications
  19
- 04 Options and Accessories
  20
- 05 Introduction to Plasma
  20
Section 3 System: Installation
23
- Unpacking
  23
- Lifting Options
  23
- Primary Input Power Connections
  24
- Gas Connections
  25
Section 3 Torch: Installation
29
- 01 Torch Connections
  29
- 02 Setting up Mechanical Torch
  29
Section 4 System: Operation
31
- Front Panel Controls / Features
  31
- Preparations for Operation
  32
Section 4 Torch:operation
35
Patent Information
54
Section 5 System:service
57
- General Maintenance
  57
- Maintenance Schedule
  58
- Common Faults
  58
- Fault Indicator
  59
- Basic Troubleshooting Guide
  60
Section 5 Torch:service
65
- 01 General Maintenance
  65
- 02 Inspection and Replacement of Consumable Torch Parts
  66
Section 6:Parts Lists
67
Appendix 1: Sequence of Operation(Block Diagram
75
Appendix 2: Data Tag Information
76
Appendix 3: Torch Pin - out Diagrams
77
Appendix 4: Torch Connection Diagrams
78
Appendix 5: System Schematic, 400V Units
80
APPENDIX 6: Publication History
82

Thermal Dynamics CUTMASTER Operating Manual (82 pages)

Plasma Cutting System

Brand: Thermal Dynamics | Category: Cutter | Size: 5.85 MB

Table of Contents
5
Section 1:General Information
7
Section 2 System:introduction
15
- How to Use this Manual
  15
- Equipment Identification
  15
- Receipt of Equipment
  15
- Power Supply Specifications
  16
- Input Wiring Specifications
  17
- Power Supply Features
  18
Section 2 Torch:introduction
19
- 01 Scope of Manual
  19
- 02 General Description
  19
- 03 Specifications
  19
- 04 Options and Accessories
  20
- 05 Introduction to Plasma
  20
Section 3 System: Installation
23
- Unpacking
  23
- Lifting Options
  23
- Primary Input Power Connections
  24
- Gas Connections
  25
Section 3 Torch: Installation
29
- 01 Torch Connections
  29
- 02 Setting up Mechanical Torch
  29
Section 4 System: Operation
31
- Front Panel Controls / Features
  31
- Preparations for Operation
  32
Section 4 Torch:operation
35
Patent Information
52
Section 5 System:service
55
- General Maintenance
  55
- Maintenance Schedule
  56
- Common Faults
  56
- Fault Indicator
  57
- Basic Troubleshooting Guide
  58
- Power Supply Basic Parts Replacement
  60
Section 5 Torch:service
63
- 01 General Maintenance
  63
- 02 Inspection and Replacement of Consumable Torch Parts
  64
Section 6:Parts Lists
65
Appendix 1: Sequence of Operation(Block Diagram
73
Appendix 2: Data Tag Information
74
Appendix 3: Torch Pin - out Diagrams
75
Appendix 4: Torch Connection Diagrams
76
Appendix 5: System Schematic, 400V Units
78
APPENDIX 6: Publication History
80

Thermal Dynamics CUTMASTER Operating Manual (66 pages)

Brand: Thermal Dynamics | Category: Welding System | Size: 4.9 MB

Table of Contents
5
Section 1:General Information
7
Section 2 System:introduction
15
- How to Use this Manual
  15
- Equipment Identification
  15
- Receipt of Equipment
  15
- Power Supply Specifications
  16
- Input Wiring Specifications
  17
- Power Supply Options and Accessories
  18
- Torch Specifications
  18
Section 2 Torch:introduction
19
- 01 Scope of Manual
  19
- 02 General Description
  19
- 03 Specifications
  19
- 04 Options and Accessories
  20
- 05 Introduction to Plasma
  20
Section 3: Installation
23
- Unpacking
  23
- Lifting Options
  23
- Primary Input Power Connections
  24
- Gas Connections
  24
- Torch Connections
  26
Section 4 System:operation
27
- Product Features
  27
- Preparations for Operating
  29
- Sequence of Operation
  33
Section 4 Torch:operation
35
- 01 Introduction
  35
- 02 Functional Overview
  35
- 03 Getting Started
  35
- 04 Torch Parts Selection
  35
- 05 Cut Quality
  36
- 06 General Cutting Information
  37
- 07 Hand Torch Operation
  38
- 08 Recommended Cutting Speeds
  41
- 09 Gouging
  41
Section 5 System: Service
43
- General Maintenance
  43
- Common Faults
  48
- Basic Troubleshooting Guide
  48
Section 5 Torch:service
53
- 01 General Maintenance
  53
- 02 Inspection and Replacement of Consumable Torch Parts
  54
Section 6:Parts Lists
55
- Introduction
  55
- Ordering Information
  55
- Replacement Assemblies
  55
- Power Supply Replacement Parts
  55
- Options and Accessories
  56
- Torch Consumables
  57
Appendix 1: Sequence of Operation(Block Diagram
59
Appendix 2: Data Tag Information
60
Appendix 3: System Schematic
62

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