Wacker Neuson PV 35A Operator's Manual
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Wacker Neuson PV 35A Operator's Manual

Wacker Neuson PV 35A Operator's Manual

Handheld gas vibrator
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OPERATOR'S MANUAL
0
1
7
1
8
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E
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0171882en
0708
Handheld Gas
Vibrator
PV 35A
002

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Summary of Contents for Wacker Neuson PV 35A

  • Page 1 0171882en 0708 Handheld Gas Vibrator PV 35A OPERATOR’S MANUAL...

  • Page 3: Table Of Contents

    Table of Contents PV 35A Foreword Safety Information Laws Pertaining to Spark Arresters ............5 Operating Safety ...................6 Operator Safety while using Internal Combustion Engines ....7 Service Safety ..................8 Label Locations ...................10 Warning and Informational Labels ............11 Operation Application ...................12 Recommended Fuel ................12 Starting the Engine ................12...

  • Page 4: Foreword

    Foreword This manual provides information and procedures to safely operate and maintain this Wacker Neuson model. For your own safety and protection from injury, carefully read, understand and observe the safety instructions described in this manual. Keep this manual or a copy of it with the machine. If you lose this manual or need an additional copy, please contact Wacker Neuson Corporation.

  • Page 5: Safety Information

    Safety Information PV 35A Safety Information This manual contains DANGER, WARNING, CAUTION, NOTICE and NOTE callouts which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol. It is used to alert you to potential personal injury hazards.

  • Page 6: Operating Safety

    PV 35A Safety Information Operating Safety Familiarity and proper training are required for the safe operation of the machine. Machines operated improperly or by untrained personnel can be dangerous. Read the operating instructions contained in both WARNING this manual and the Engine Manual and familiarize yourself with the location and proper use of all controls.

  • Page 7: Operator Safety While Using Internal Combustion Engines

    Safety Information PV 35A Operator Safety while using Internal Combustion Engines Internal combustion engines present special hazards during operation and fueling. Read and follow the warning instructions in the engine Owner’s Manual and the safety guidelines below. Failure to follow the DANGER warnings and safety standards could result in severe injury or death.

  • Page 8: Service Safety

    A hot muffler could ignite the debris and start a fire. 2.4.6 ALWAYS replace worn or damaged components with spare parts designed and recommended by Wacker Neuson Corporation. 2.4.7 ALWAYS disconnect the spark plug on machines equipped with gasoline engines, before servicing, to avoid accidental start-up.
  • Page 9 Safety Information PV 35A Notes: wc_si000224gb.fm...

  • Page 10: Label Locations

    PV 35A Safety Information Label Locations wc_gr004853 wc_si000224gb.fm...

  • Page 11: Warning And Informational Labels

    Safety Information PV 35A Warning and Informational Labels Wacker Neuson machines use international pictorial labels where needed. These labels are described below: Label Meaning DANGER! Engines emit carbon monoxide; operate only in well-ventilated area. Read the Operator’s Manual. No sparks, flames, or burning objects near the machine.

  • Page 12: Operation

    PV 35A Operation Operation Application This machine is intended for on-site vibration of concrete for foundations, walls, columns, slab work, etc. The self-contained design allows free movement about the jobsite without the restrictions of an electrical cord. Recommended Fuel The engine requires regular grade unleaded gasoline. Use only fresh, clean gasoline.

  • Page 13: Stopping The Engine

    Operation PV 35A wc_gr004492 Stopping the Engine See Graphic: wc_gr004492 3.4.1 Reduce engine RPM to idle by moving throttle completely to right. 3.4.2 Turn engine switch to OFF (d2). wc_tx000754gb.fm...

  • Page 14: Operating The Machine

    PV 35A Operation Operating the Machine The PV 35A vibrator features a unique pendulous design. This design causes the vibrator to rattle and possibly feel off-center in rotation. This is normal; the vibrator is not broken or damaged. To prepare the machine for operation: See graphic: wc_gr004498 3.5.1...

  • Page 15: When Vibration Is Complete

    Operation PV 35A Operating tips: 3.5.1 NEVER turn the vibrator off while it is submerged in the concrete. 3.5.2 During use, insert the head quickly into the mix and then pull it out slowly. Rapid removal is the main cause of poor concrete consolidation.

  • Page 16: Tumble Cage Accessory

    See graphic: wc_gr004867 An optional “Tumble Cage” assembly is available to protect the unit from accidental dropping. The cage is NOT intended to protect the unit from misuse, mishandling, or abuse. Contact your Wacker Neuson dealer for ordering information. wc_gr004867 wc_tx000754gb.fm...
  • Page 17 Operation PV 35A Notes: wc_tx000754gb.fm...

  • Page 18: Maintenance

    PV 35A Maintenance Maintenance Periodic Maintenance Schedule The chart below lists basic machine and engine maintenance. Refer to your engine operator’s manual for additional information on engine maintenance. Daily After After Every Every Every before first first starting 10 hrs.

  • Page 19: Engine Oil

    Maintenance PV 35A Engine Oil See Graphic: wc_gr000020 4.2.1 Drain the oil while the engine is still warm. 4.2.2 Remove the oil filler plug (a) and the drain plug (b) to drain the oil. Note: In the interests of environmental protection, place a plastic sheet and a container under the machine to collect any liquid that drains off.

  • Page 20: Air Cleaner

    PV 35A Maintenance Air Cleaner See Graphic: wc_gr004366 The engine is equipped with a foam element air cleaner. Service the air cleaner frequently to prevent carburetor malfunction. NOTICE: NEVER run engine without the air cleaner. Severe engine damage will occur.

  • Page 21: Spark Plug

    Maintenance PV 35A Spark Plug See Graphic: wc_gr000028 Clean or replace the spark plug as needed to ensure proper operation. Refer to your engine operator’s manual. The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Do not touch the muffler while it is hot.

  • Page 22: Head And Shaft Disassembly

    PV 35A Maintenance Head and Shaft Disassembly See graphic: wc_gr005377 wc_gr005377 4.5.1 Disassembling the flexible casing and core: 4.5.1.1 Place the vibrator head assembly (a) in a vise equipped with a set of “V” jaws. 4.5.1.2 Unscrew the casing assembly (b) from the vibrator head assembly using a 32mm wrench or pipe wrench.
  • Page 23 4.5.2 Lubricating the core assembly: 4.5.2.1 A light coat of grease (i.e. Dubois TPG, Wacker Neuson part number 0161045) should be applied to the entire length of the core assembly. Apply grease to the core assembly at least twice a year.
  • Page 24 PV 35A Maintenance See graphic: wc_gr005377 wc_gr005377 4.5.5 Disassembling the eccentric assembly: 4.5.5.1 Place the bearing case (l) in a standard vise with the male threads positioned upward. 4.5.5.2 Using a hammer, gently tap the upper portion of the eccentric weight (t).
  • Page 25 Maintenance PV 35A 4.5.7 Maintenance notes: 4.5.7.1 Bearing (v) and oil seal (x) should be replaced after 200 hours of use. The bearing must be greased with Orelube G- 1/3 grease or equivalent. 4.5.7.2 Inspect the angled end of the eccentric weight (t) for wear.

  • Page 26: Storage

    PV 35A Maintenance Storage If power unit is to be stored for more than 30 days: 4.6.1 Change engine oil and follow procedures described in engine manual for engine storage. 4.6.2 Clean entire power unit and engine. 4.6.3 Cover entire machine and store in a clean, dry area.

  • Page 27: Technical Data

    Technical Data PV 35A Technical Data Engine Engine Power Rating Net power rating per SAE J1349. Actual power output may vary due to conditions of specific use. Part No. PV 35A 0620401 Engine Engine type 4-stroke, overhead valve, single cylinder...

  • Page 28: Power Unit

    PV 35A Technical Data Power Unit Item Number: PV 35A 0620401 Power Unit Dimensions (l x w x h) (99.5 x 9.5 x 11) mm (in) Weight 4.55 (10) kg (lbs.) Speed (no load) 9000 Sound and Vibration Data The required sound specification, Paragraph 1.7.4.f of 89/392/EEC Machinery Directive, is: •...
  • Page 30 Fax: +49 - (0)89-3 54 02-3 90 Wacker Neuson Corporation · P.O. Box 9007 · Menomonee Falls, WI 53052-9007 · Tel. : (262) 255-0500 · Fax: (262) 255-0550 · Tel. : (800) 770-0957 Wacker Asia Pacific Operations · Skyline Tower, Suite 2303, 23/F · 39 Wang Kwong Road, Kowloon Bay, Hong Kong · Tel. +852 2406 60 32 · Fax: +852 2406 60 21...

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