MGE UPS Systems 5103304XXX Installation And User Manual
MGE UPS Systems 5103304XXX Installation And User Manual

MGE UPS Systems 5103304XXX Installation And User Manual

4.5/6/9/12 kva

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Comet EXtreme
4.5/6/9/12 kVA
Installation and
User Manual
w w w . m g e u p s . c o m
- Page 1
86-153719-00 B00

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  • Page 1 Comet EXtreme Installation and User Manual 4.5/6/9/12 kVA w w w . m g e u p s . c o m - Page 1 86-153719-00 B00...
  • Page 2 Introduction Thank you for selecting an MGE UPS SYSTEMS product to protect your electrical equipment. The Comet EXtreme range has been designed with the utmost care. We recommend that you take the time to read this manual to take full advantage of the many features of your UPS.
  • Page 3: Safety Instructions

    This manual contains important instructions for Comet EXtreme UPS Models that must be followed during installation, operation and maintenance of the UPS and batteries. The Comet EXtreme UPS Models that are covered in this manual are listed below. 5103304XXX 5103306XXX 5103309XXX...
  • Page 4: Safety Of Persons

    Safety of persons A UPS has its own internal power source (the battery). Consequently, the output terminals may be energized even if the UPS is disconnected from the AC-power source. Dangerous voltage levels are present within the UPS. It should be opened exclusively by qualified service personnel.
  • Page 5 Warning Batteries can present a risk of electrical shock and/or burn from high short circuit current. Observe proper precautions. Do not open battery packs. There are NO user-servicable parts within. Do not allow anything to touch the battery terminals. Do not pierce battery pack wiring insulation. Do not allow conductive tools or jewelry to touch battery packs or battery terminals.
  • Page 6 Foreword Using this document Information may be found primarily by consulting: the contents; the index. Pictograms Important instructions that must always be followed. Information, advice, help. Visual indication. Action. Audio indication. In the illustrations on the following pages, the symbols below are used: LED off.
  • Page 7: Table Of Contents

    Contents Presentation Comet EXtreme range ........................ 9 Back ............................11 Control panel ..........................12 Installation Unpacking and checks ....................... 13 "Tower" and "rack" model: 4,5 and 6 kVA ..................13 "Tower" and "rack" model: 9 and 12 kVA ..................13 Installation (rack version) ......................
  • Page 8 Contents Personalization ..........................22 Function ..............................22 "ON / OFF conditions" tab ........................22 "Battery" tab ............................23 "Output" tab ............................. 23 "By-pass" tab ............................23 Shutdown ............................24 Maintenance Troubleshooting ........................... 25 Replacement of the electronic module ..................26 Environment ..........................
  • Page 9: Presentation

    1. Presentation 1.1 Comet EXtreme range 4,5 and 6 kVA tower models: Dimensions in inches (H x W x D) Electronic module 17.45 x 6.81 x 18.3 Battery module 17.45 x 6.81 x 18.3 Weight in lbs. Electronic module Battery module 4,5 and 6 kVA rack models: Dimensions in inches (H x W x D)
  • Page 10 1. Presentation 9 and 12 kVA tower models: Dimensions in inches (H x W x D) Electronic module 17.45 x 8.50 x 18.3 Battery module 17.45 x 6.81 x 18.3 Weight in lbs. Electronic module Battery module 9 and 12 kVA rack models: Dimensions in inches (H x W x D) Electronic module...
  • Page 11: Back

    1. Presentation 1.2 Back Comet EXtreme 4,5 and 6 kVA: RS232 communications port. battery circuit breaker. communications-card option. EXB battery module connector. connector for battery extension modules. rating plate. emergency power off. manual by-pass switch. connection module. output terminal block. input terminal block.
  • Page 12: Control Panel

    1. Presentation 1.3 Control panel Alarms % battery % load remaining UPS overload 100% 100% electronics fault battery fault ambient temp. > 40 C hold down to display percent load. lamp test or buzzer OFF. operation on manual bypass. operation in Automatic Bypass mode. operation in ON-LINE mode.
  • Page 13: Unpacking And Checks

    2. Installation 2.1 Unpacking and checks Comet EXtreme 4,5 and 6 kVA: Comet EXtreme 9 and 12 kVA: Electronic module Electronic module Battery module Battery module RS 232 communications cable. documentation. "Solution Pac" CD ROM. telescopic rails for mounting in 19" bay with mounting hardware. "UPS Driver"...
  • Page 14: Installation (Rack Version)

    2. Installation 2.2 Installation (rack version) Rack mounting diagram with rails. The rails and the necessary mounting hardware are supplied with the UPS in the package. Page 14 - 86-153719-00 B00...
  • Page 15: Battery-Module Connections

    2. Installation 2.3 Battery-module connections Comet EXtreme 4,5 and 6 kVA: Check that the battery circuit breaker is OFF. Connect cable to the connectors of the electronic and battery modules. Comet EXtreme 9 and 12 kVA : Check that the battery circuit breaker is OFF.
  • Page 16: Connection To The Rs 232 Communications Port (Optional)

    2. Connect the RS 232 communications cable to the RS 232 communications port on the UPS. The UPS can now communicate with all MGE UPS SYSTEMS supervision, set-up or safety software. Pin-out diagram for the RS 232 communications port on the UPS.
  • Page 17: Connection To The Connection Modules

    2. Installation 2.6 Connection to the connection modules This type of connection must be carried out by qualified electrical personnel. Before carrying out any connections, check that the battery circuit breaker is OFF and that the upstream protection devices ( AC-power source) are open (OFF). The overall cable diameter and the cross-sectional area of the three wires depends on the UPS rating.
  • Page 18: Emergency Power Off

    2. Installation 2.7 Emergency Power Off (EPO) The end user is responsible for the installation of an emergeny power off function. Installation must be carried out in compliance with local code regulations. To power down the entire installation via an emergency power off function, the action should perform the following via a single device: sever the AC input power to the Comet EXtreme remotely trip off the battery circuit breaker on the Comet EXtreme...
  • Page 19: Operation

    3. Operation 3.1 Operating mode ON-LINE mode This is the standard operating mode, set by default in the factory. It makes use of electronic double conversion of the input power. Two possible cases: is ON: AC input power is available. Power is drawn from the AC-power source and supplied to the protected equipment via the UPS.
  • Page 20: Start-Up

    3. Operation 3.2 Start-up The protected equipment connected to the UPS can be energized, whether AC input power is available or not. Prior to initial start-up, check the UPS voltage settings. If the protected equipment voltage is other than 208 V / 60 Hz, the UPS settings must be modified using the "UPS Driver" software (see section 3.5).
  • Page 21: Failure Of Ac Input Power And Operation On Battery Power

    3. Operation 3.4 Failure of AC input power and operation on battery power AC input power is not available, the battery steps in to supply the protected equipment. Transfer to battery power The AC-power source is outside tolerances, LED is ON, the buzzer beeps three times.
  • Page 22: Personalization

    3. Operation 3.5 Personalization Function Personalization parameters can be set and modified using the "UPS Driver" software installed on a computer that is connected to the UPS (see section 2.3 Connection to the RS 232 communications port). Check that the RS 232 cable is correctly connected and that the battery circuit breaker is closed.
  • Page 23: Battery" Tab

    3. Operation "Battery" tab Personalizable function Default setting Options Once a week "Battery test" intervals Every day Once a month No test "Low-battery shutdown warning" threshold 20% remaining battery 40% remaining battery backup time backup time Charger Standard CLA (2, 4 or 8 hours) "Output"...
  • Page 24: Shutdown

    3. Operation 3.6 Shutdown 1. Press button (return to the OFF position). The connected equipment is no longer supplied with power. 2. Set the battery circuit breaker(s) to OFF. The battery is no longer recharged. Page 24 - 86-153719-00 B00...
  • Page 25: Maintenance

    4. Maintenance 4.1 Troubleshooting If any of LEDs 11 12 13 flash, there is a operating anomaly or an alarm. If a LED flashes, the bargraph data is no longer displayed. Troubleshooting not requiring MGE after-sales support Indication Signification Correction flashes and the buzzer UPS overload.
  • Page 26: Replacement Of The Electronic Module

    4. Maintenance 4.2 Replacement of the electronic module Disconnecting the connection module: Before turning the switch, 1. Turn the manual bypass switch from the NORMAL see the manual to the intermediate position. 2. Check that LED is ON before continuing to the BYPASS NORMAL BY-PASS position.
  • Page 27: Environment

    It was manufactured in a factory certified ISO 14001. UPS recycling at the end of service life: MGE UPS SYSTEMS undertakes to recycle, by certified companies and in compliance with all applicable regulations, all UPS products recovered at the end of their service life (contact your branch office).
  • Page 28: Appendices Glossary

    6. Appendices 6.1 Glossary Authorized voltage Upper and lower voltage thresholds within which the UPS can operate range for transfer to on the automatic bypass in the event of a UPS fault or overload. bypass if fault or overload Automatic bypass Automatic switch controlled by the UPS, used to connect the equipment directly to the AC-power source.
  • Page 29 6. Appendices Manual bypass Rotary switch controlled by the user, used to connect the equipment directly to the AC-power source. Transfer of the load to the manual bypass enables UPS maintenance or replacement, without interrupting the supply of power to the connected equipment. ON-LINE mode The normal UPS operating mode, by which the AC-power source supplies the UPS, which in turn, following double conversion of the AC power,...
  • Page 30: Index

    6. Appendices 6.2 Index AC power Overload ........... 12, 23, 25 Failure ............21 Frequency tolerance ........23 Rated frequency ..........23 Personalization ..........22, 23 Rated voltage ..........23 Battery ............23 Return ............21 ON / OFF conditions ........22 Output ............
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  • Page 32 SYSTEMS N o t h i n g w i l l s t o p y o u n o w USA (headquarters) 1660 Scenic Avenue Costa Mesa, CA 92626 www.mgeups.com 86-153719-00 Page 32 - 86-153719-00 B00...

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