SCANMASKIN Scan Combiflex 1000 RC User Manual

SCANMASKIN Scan Combiflex 1000 RC User Manual

Floor grinding machines
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Scan Combiflex 1000 RC
Users Guide
SCANMASKIN
MACHINES-MINERALS-KNOW-HOW
http://www.scanmaskin.com

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Summary of Contents for SCANMASKIN Scan Combiflex 1000 RC

  • Page 1 Scan Combiflex 1000 RC Users Guide SCANMASKIN MACHINES-MINERALS-KNOW-HOW http://www.scanmaskin.com...
  • Page 2 Scan Combiflex 1000 – User Guide Dear Customer! Thank you for choosing Scanmaskin as your supplier. We wish you all the best with your new Scan Combiflex™ 1000 and hope that it lives up to your expectations. Scanmaskin Sverige AB Claes-Göran Bergstrand...
  • Page 3 1000RC” hereby referred to as “SC-1000”. SC-1000 may only be used for grinding horizontal surfaces approved by Scanmaskin Sweden AB. If SC-1000 sed for other purposes or handled in ways other than that described in this User Guide, Scanmaskin Sweden AB disclaims all responsibility. Especially note the section Read the User “2 Safety Regulations”.
  • Page 4: Table Of Contents

    Scan Combiflex 1000 – User Guide Table of Contents Specifications ............................2 Electrical specifications ....................... 2 Mechanical specifications ......................3 Options ............................3 1.3.1 Water connection ........................4 Tools ............................. 5 Range of application ........................6 Scope of supply ..........................6 Overview ............................
  • Page 5 Scan Combiflex 1000 – User Guide 4.5.6 Change grinding direction ....................21 4.5.7 Joystick ..........................22 4.5.8 Assisted drive ........................23 Operation from remote control ....................23 4.6.1 Selecting remote control ..................... 23 4.6.2 Start up ..........................24 4.6.3 Stop ............................. 24 4.6.4 Emergency stop ........................
  • Page 6: Specifications

    SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 1 MACHINES-MINERALS-KNOW-HOW 1 Specifications The SC-1000 is available with 400V power input and some options regarding wet grinding. This is described in the different sections later on in this chapter. Electrical specifications To find the specifications that apply to your machine, check the information plate on the electrical cabinet door.
  • Page 7: Mechanical Specifications

    SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 1 MACHINES-MINERALS-KNOW-HOW Mechanical specifications Model SC-1000RC 1000 mm (39.4”) Grinding diameter 240 mm (9.4”) Grinding plate diameter 300 – 800 RPM Grinding plate speed 700 kg (1543 lbs) Mass Gear barrel Synchronized...
  • Page 8: Water Connection

    SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 1 MACHINES-MINERALS-KNOW-HOW Water connection 1.3.1 Inside the cover of the gear barrel there is a sprinkler system connected to an external water connection. The water connection comes with its counterpart and fits a standard ½ inch hose. At the connection that is fitted near the handle there is a tap to adjust the flow.
  • Page 9: Tools

    Figure 1-1 Standard SC-1000 Tools The machine must be equipped with tools approved by Scanmaskin Sweden AB before operation. See “Fel! Hittar inte referenskälla. Fel! Hittar inte referenskälla.” for information about available tools and “4.10 Changing tools” for information about how to change the tools.
  • Page 10: Range Of Application

    SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 1 MACHINES-MINERALS-KNOW-HOW Range of application SC-1000 is exclusively designed to process horizontal surfaces. SC-1000 must not be used for other purposes than stated in this user guide. The manufacturer will not be liable for damage or injury resulting from incorrect usage of SC-1000.
  • Page 11: Overview

    SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 1 MACHINES-MINERALS-KNOW-HOW Overview Figure 1-3 Overview of SC-1000 Item Description Reference Control panel 4.3 Control panel Handle Power inlet 1.1 Electrical specifications Dust collector connection Handle System fan Electrical cabinet 1.1 Electrical specifications...
  • Page 12: Safety Regulations

    SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 2 MACHINES-MINERALS-KNOW-HOW 2 Safety Regulations Read this entire chapter carefully! Failure to comply with safety regulations may result in serious injuries or damages. Symbols Notation regarding safety Notation regarding electrical safety Notation regarding safety during transport...
  • Page 13: Organizational Measures

    SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 2 MACHINES-MINERALS-KNOW-HOW Organizational measures The user guide is to be kept near the location where the machine is being operated and must be within reach at all times. In addition to this user guide general and legal regulations regarding accident prevention and environmental protection must be complied with as per local regulations.
  • Page 14: Personnel Selection And Qualification

    To perform maintenance work correctly it is imperative to be equipped with the proper tools for the task in question. Repairs may only be made by Scanmaskin Sweden AB certified service technicians. Some grinding work may generate sparks under certain circumstances. Personnel working with the machine must therefore be aware of the risk of fire and how to handle a fire situation properly.
  • Page 15: Electrical Safety

    SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 2 MACHINES-MINERALS-KNOW-HOW Secure the work area around the machine in public areas providing a safety distance of at least 10 m (33 ft) from the machine. Faults must be immediately rectified. Carry out the switch on, and switch off operations in accordance with this user guide.
  • Page 16: Cables

    SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 2 MACHINES-MINERALS-KNOW-HOW The work area must be secured against any third party entering the work area. Follow local electrical engineering regulations while working on the machine. Never leave a machine unattended. Use only tools that are insulated against electricity.
  • Page 17: Safety Regarding Maintenance

    SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 2 MACHINES-MINERALS-KNOW-HOW Safety regarding maintenance Set the machine into the Safety off position before beginning any work on the machine. See “2.7 Definition of the “Safety off position””. Never work on the machine while power is still connected! All parts must have come to a complete stop before beginning any work! When the machine is lying down on its back it might tilt to it’s upwards position.
  • Page 18: Lifting

    SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 2 MACHINES-MINERALS-KNOW-HOW Lifting 2.9.2 The machine must be secured according to local safety regulations before lifted. No person is allowed beneath a lifted machine! The machine must be lifted according to the instructions in “3.5 Lifting”.
  • Page 19: Transport

    SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 3 MACHINES-MINERALS-KNOW-HOW 3 Transport Precautions Read “2.9 Safety regarding transport” before attempting to transport the machine. Manual transport  Detach the tools according to the instructions in “4.10 Changing tools”.  Make sure that the wheels are unlocked. See “3.2.1 Locking/Unlocking of motor drive”.
  • Page 20: Assisted Transport - Joystick

    SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 3 MACHINES-MINERALS-KNOW-HOW  Attach the drive locking plate (1) so that the two wedges are on the outside.  Attach the washer (2) and tighten the screw (3). How to lock the wheels ...
  • Page 21: Lifting

    SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 3 MACHINES-MINERALS-KNOW-HOW 3.4.2.2 Joystick during neutral drive mode The joystick can be used to adjust the direction while automatic drive is enabled. When in neutral the joystick works in the same fashion as the joystick on the control panel.
  • Page 22: Operation

    SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 4 MACHINES-MINERALS-KNOW-HOW 4 Operation Precautions Any machine, if it is not used according the regulations, may be hazardous for operating, setting-up and service personnel. The operating authority is responsible for compliance with...
  • Page 23: Control Panel

    SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 4 MACHINES-MINERALS-KNOW-HOW Control panel Figure 4-1 Control panel of SC-1000. Item Text / symbol Description Joystick HOURS Hour meter Rotation direction Radio OFF / ON Starts the machine 0 / 1 Main switch...
  • Page 24: Remote Control

    SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 4 MACHINES-MINERALS-KNOW-HOW Remote control Overview 4.4.1 Figure 4-2 Remote control to SC-1000. Item Text Description SPEED Speed of rotation L / R Selects rotation direction Establish connection Display F/R/B/L Transportation joystick Emergency stop / Main switch...
  • Page 25: Operation From Control Panel

    SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 4 MACHINES-MINERALS-KNOW-HOW Operation from control panel Selecting control panel 4.5.1  Set the “RADIO ON /OFF” switch (4) to “OFF”.  Restart the joystick according to “4.5.7.4 Start up”. Start up 4.5.2 Read ”4.1 Precautions”...
  • Page 26: Joystick

    SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 4 MACHINES-MINERALS-KNOW-HOW Joystick 4.5.7 4.5.7.1 Overview Figure 4-3 Joystick overview Item Text Description Joystick Power on Status light Status lights Mode light Speed mode Table 4-3 Joystick overview 4.5.7.2 Status light Status light (3)
  • Page 27: Assisted Drive

    SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 4 MACHINES-MINERALS-KNOW-HOW 4.5.7.3 Mode light Mode light (5) Description Green Normal speed Amber Slow speed Fault Flashing red Table 4-5 Mode light 4.5.7.4 Start up Press the joystick power on button (2) once. If the joystick is not centered when starting up a fault will be indicated –...
  • Page 28: Start Up

    SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 4 MACHINES-MINERALS-KNOW-HOW Start up 4.6.2 Read ”4.1 Precautions” before starting the machine.  Make sure that the power plug and hoses for dust collector and water (if used) are connected to the machine.
  • Page 29: Automatic Drive

    SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 4 MACHINES-MINERALS-KNOW-HOW Automatic drive 4.6.8  Make sure that the joystick (1) is on according to “4.5.7.4 Start up”.  Select proper speed mode according to “4.5.7.5 Speed modes”.  Turn the “TRACKING” knob (11) to its centre position.
  • Page 30: Grinding

    SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 4 MACHINES-MINERALS-KNOW-HOW Grinding Refer to the “Grinding guide” for instructions and information about grinding. Water connection Closed – No water will flow Open – Water will flow - 26 -...
  • Page 31: Changing Tools

    SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 4 MACHINES-MINERALS-KNOW-HOW 4.10 Changing tools Before changing tools, read “2.8 Safety regarding maintenance”. This illustration shows how to change the Scan-On tools. Figure 4-4 How to fit the diamond segments on the Scan-On plate...
  • Page 32: Maintenance

    SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 5 MACHINES-MINERALS-KNOW-HOW 5 Maintenance Precautions Set the machine into the Safety off position before beginning any work on the machine. See “2.7 Definition of the “Safety off position””. Read “2.6Electrical safety” before beginning any maintenance work.
  • Page 33: Grinding Disc Replacement / Assembly

    Alarm codes are formatted as “Axxxx” where “x” is the number. Fault codes are formatted as “Fxxxx”.  Contact Scanmaskin Sweden AB  One of the three phases are missing from the  Inspect the display on the inverter for any alarm code The machine is weak and ...
  • Page 34: Remote Control Related Faults

    SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 5 MACHINES-MINERALS-KNOW-HOW Remote control related faults 5.6.2 Symptom Cause Correction  The connection was lost  Reinitialise the connection The radio remote control  The battery is empty on the remote control ...
  • Page 35: Error Codes

     Inspect the ventilation fans A2009 Over  Inspect the filters to the fans temperature 120°C (248°F). This could be caused by faulty  Contact Scanmaskin Sweden AB ventilation in the electrical cabinet. A5001 Internal error Contact Scanmaskin Sweden AB F0001...
  • Page 36: Spare Parts

    SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 6 MACHINES-MINERALS-KNOW-HOW 6 Spare parts Drawings Machine overview Figure 6-1 SC-1000 spare parts - 32 -...
  • Page 37 SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 6 MACHINES-MINERALS-KNOW-HOW No. Part Reference Motor Distance ring Cover Gear barrel Dust cover Dust hose Frame Rubber bush Wheel lock Wheel Wheel axis Roller bearing Roller bearing Left drive motor Right drive motor...
  • Page 38: Machine House

    SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 6 MACHINES-MINERALS-KNOW-HOW Machine house - 34 -...
  • Page 39: Gear Barrel

    SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 6 MACHINES-MINERALS-KNOW-HOW Gear barrel 6.2.1 - 35 -...
  • Page 40: Center Axis

    SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 6 MACHINES-MINERALS-KNOW-HOW Center axis 6.2.2 - 36 -...
  • Page 41: Spindle Axis Upper Mounting

    SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 6 MACHINES-MINERALS-KNOW-HOW Spindle axis upper mounting 6.2.3 - 37 -...
  • Page 42: Spindle Axis Lower Mounting

    SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 6 MACHINES-MINERALS-KNOW-HOW Spindle axis lower mounting 6.2.4 - 38 -...
  • Page 43: Tensioner

    SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 6 MACHINES-MINERALS-KNOW-HOW Tensioner 6.2.5 - 39 -...
  • Page 44: Grinding Head

    SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 6 MACHINES-MINERALS-KNOW-HOW Grinding Head 6.2.6 (2) Standard for SC-1000 - 40 -...
  • Page 45: Electrical Schematics

    SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 6 MACHINES-MINERALS-KNOW-HOW Electrical schematics 6.2.7 Layout Mountingplate - 41 -...
  • Page 46 SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 6 MACHINES-MINERALS-KNOW-HOW Layout Panel - 42 -...
  • Page 47 SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 6 MACHINES-MINERALS-KNOW-HOW Connection block - 43 -...
  • Page 48 SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 6 MACHINES-MINERALS-KNOW-HOW Inverter - 44 -...
  • Page 49 SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 6 MACHINES-MINERALS-KNOW-HOW Control Voltage 24 VDC - 45 -...
  • Page 50 SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 6 MACHINES-MINERALS-KNOW-HOW Radio Remote Unit - 46 -...
  • Page 51 SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 6 MACHINES-MINERALS-KNOW-HOW Transport Motor Drivesytem (TMD) - 47 -...
  • Page 52 SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 6 MACHINES-MINERALS-KNOW-HOW Control Panel - 48 -...
  • Page 53: Warranty

    This product from Scanmaskin Sweden AB comes with a twelve month warranty. If the product does not function satisfactorily during this period, Scanmaskin will return the product to full working order for normal use which the product is intended for – with no charge for labour or spare parts, according to the following conditions: The warranty only applies to persons that have legal right to the equipment during the warranty period.
  • Page 54: Eu Declaration

    SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 7 MACHINES-MINERALS-KNOW-HOW 8 EU Declaration Declaration of conformity CE Scanmaskin Sweden AB Manufacturer Address Heljesvägen 10 437 36 Lindome Sweden Product Grinding machine Name Scan Combiflex 1000RC Serial number _________ Standards used including number...
  • Page 55: Alphabetical Reference

    SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 8 MACHINES-MINERALS-KNOW-HOW 9 Alphabetical reference Application range of ....................................6 typical ..................................... 6 Cleaning ....................................29 Contact information................................... 53 Control panel ..................................19, 20 Electrical safety ..................................11 Electrical schematics ................................. 41 Error codes ....................................
  • Page 56 SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 8 MACHINES-MINERALS-KNOW-HOW changing ....................................27 Snap-On ....................................27 Transport ....................................15 lifting ....................................17 manual .................................... 15, 16 Warranty ....................................49 - 52 -...
  • Page 57: Contact Information

    SCANMASKIN Scan Combiflex 1000 – User Guide Chapter 9 MACHINES-MINERALS-KNOW-HOW 10 Contact information Sweden (Head Office) Heljesvägen 10 Box 187 SE-437 22 Lindome Phone: +46 (0) 31 99 49 70 Fax: +46 (0) 31 99 48 70 E-mail: info@scanmaskin.se Website: www.scanmaskin.se...

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Scan combiflex sc-1000rc

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