Xerox 2135DX - Phaser Color Laser Printer Manuals

Manuals and User Guides for Xerox 2135DX - Phaser Color Laser Printer. We have 2 Xerox 2135DX - Phaser Color Laser Printer manuals available for free PDF download: Service Manual, Brochure

Xerox 2135DX - Phaser Color Laser Printer Service Manual

Xerox 2135DX - Phaser Color Laser Printer Service Manual (199 pages)

COLOR PRINTER

Brand: Xerox | Category: Printer | Size: 4.57 MB

Table of Contents

Users Safety Summary
4
Table of Contents
6
General Information

14
- The Phaser 2135 Color Printer with Lower Tray Assembly and Lower Tray Deck
  14
  - The Phaser 2135 Color Printer
    15
    
    CRC Life Counter Behavior
    17
    
    Printer RAM and Printer Capabilities
    17
  - Print Engine Assemblies
    18
- Print Engine Circuit Boards
  18
- Print Engine Sensor and Switch Locations
  19
- Print Engine Motors, Clutches and Solenoids
  20
  - The Image Processor Board
    21
- Features of the Controller Board
  21
  - The Control Panel
    22
    
    Fault
    22
    
    On Line LED
    22
    
    Rear Panel
    23
- The Printer Rear Panel
  23
  - Accessing Special Operating Modes
    24
  - System Controller Board Leds
    24
- Entering Special Operating Modes
  24
  - Paper Tray Size Sensing
    25
- Tray Switch Sensors and Actuators
  25
- Paper Size Detection
  25
  - Specifications
    26
- Physical Dimensions
  26
- Printer Clearances
  26
- Functional Specifications
  27
  - Regulatory Specifications
    29
Error Codes and Messages

30
Troubleshooting

42
- Fault History Log
  42
- Power on Self-Diagnostic Test
  43
- Print Engine Troubleshooting
  44
- POWER Connector Pinout
  46
- Door Safety Interlock Switches
  48
  - Testing for a Shorted Motor
    49
  - Motor and Fuser Roller Resistances
    50
  - Media Jams and the Paper Path
    51
  - Media-Based Problems
    51
    
    Media Problems
    51
    
    Multiple-Sheet Pick
    51
    
    The Media Skews Passing through the Paper Path
    52
    
    The Paper Tray Indicates It Is Empty When It Is Not
    52
  - Jams
    53
    
    Paper Jams at the Paper Tray
    53
    
    Wrong Media
    53
    
    Manual Bypass Feeder Feed Jams
    54
    
    Paper Jams at the Registration Rollers
    54
    
    Paper Jams at the Transfer Belt
    54
    
    Eject Jams
    55
    
    Fuser Jams
    55
    
    Imaging Drum Up/Down Error
    56
    
    Jams in the Duplex Unit
    56
    
    No Imaging Drum Installed
    56
    
    Fan Error
    57
    
    Fuser Unit Error
    57
  - Other Problems
    58
    
    False "No Fuser Unit Installed" Message
    58
    
    False "No Toner Cartridge Installed" Message
    58
    
    The Printer Continuously Displays "Booting" or "Initializing
    58
    
    High Temperature Error
    59
    
    Invalid Memory DIMM
    59
    
    Low Temperature Error
    59
    
    Right-Side Door Indicated Being Open When It Is Closed
    59
- Printing and Print Quality Problems
  60
- Macintosh Printing Problems
  71
  - Image Never Prints
    71
  - Image Is Rotated 90 Degrees
    71
  - Image Prints in Black-And-White
    71
  - Printer Isn't in the Chooser
    72
  - Windows Printing Problems
    72
  - Image Never Prints
    72
Service Tests and Adjustments

74
- Starting the Diagnostics Mode
  74
  - Consumable Status
    75
  - Printer Status
    75
- Engine Maintenance Mode Menu
  75
  - Switch Scan Test
    76
- Switch Scans and the Sensor and Switches Test
  79
  - Motor and Clutch Tests
    82
- Motor and Clutch Test Constraints
  83
  - Test Printing
    85
- Test Print Menu
  85
- Consumable Counter Menu Items
  88
  - Consumable Continuation Counter Display
    89
- Consumable Life-Cycle Counts
  89
  - Adjusting Color Density and Balance
    90
    
    Interpreting the Color Balance Test Print
    90
    
    Printing a Test Page
    90
    
    Making Adjustments
    91
    
    What to Look for
    91
    
    Adjustment Recovery
    92
Cleaning and Maintenance

94
- Service Preventive Maintenance Procedure
  94
- Recommended Tools
  95
- Periodically Replaced Parts
  95
- Cleaning
  96
  - Cleaning the LED Bar
    96
  - Cleaning the Pickup Roller
    96
- Print Problem Caused by Dirty LED Lens
  96
Resetting NVRAM

98
FRU Disassembly

100
- About Screw Colors
  100
- Cabinet Panels
  101
  - Top Cover
    101
- Removing the Top Cover
  101
  - Rear Cover
    102
- Removing the Rear Cover
  102
  - Front Cover
    103
  - Left-Side Cover
    104
- Removing the
  104
  - Face-Up Tray
    105
- Removing the Face-Up Tray
  105
  - Right Door
    106
- Removing the Right Door
  106
  - Frame Components
    107
    
    Electrical Card Cage Cooling Fan
    107
- Removing the Electrical Card Cage Cooling Fan
  107
  - Front Power Supply Fan
    108
- Removing the Front Power Supply Fan
  108
  - Rear Power Supply Fan
    109
- Removing the Rear Power Supply Fan
  109
  - Rear Shield Plate
    110
- Removing the Rear Shield Plate
  110
- Electrical Card Cage
  111
- Removing the Electrical Card Cage
  112
  - Electrical Chassis Cooling Fan
    112
  - Printer Unit Chassis
    113
- Disconnecting the Registration Motor In-Line Connector (HOPFF)
  113
- Removing the Printer Unit Chassis
  114
- Top Cover Inner Frame and Front/Rear Top Cover Spring Assembly
  115
- Removing the Top Shield Plate
  116
- Front Plate Assembly
  117
- Removing the Left Plate Assembly
  117
- Electronic Boards
  118
  - System Controller Board
    118
- Removing the System Controller Board
  118
  - RAM Dimms
    119
- Removing the RAM Dimms
  119
  - Hard Drive
    120
- Removing the Hard Drive
  120
  - Print Engine Controller Board
    121
- Removing the Print Engine Controller
  121
  - Toner Sensor Board
    122
- Removing the Toner Sensor Board
  123
  - Entrance Sensor Board
    124
- Removing the Entrance Sensor Board
  124
  - High Voltage Power Supply
    125
- Removing the High Voltage Power Supply
  126
  - Low Voltage Power Supply
    127
- Removing the Low Voltage Power Supply
  127
  - Control Panel
    128
- Removing the Control Panel
  128
- Paper Feed Components
  129
  - Tray 1 Feed Roller and Nudger Roller
    129
- Removing the Feed Rollers and Nudger Roller
  129
  - Paper-Size Sensing Board
    130
- Removing the Feed Roller and Nudger Roller
  130
  - Main Feeder Assembly
    131
    
    Paper Tray Lift Motor
    131
- Removing the Main Feeder Assembly
  131
- Multi-Sheet Bypass Feeder Components
  132
  - Multi-Sheet Bypass Feeder
    132
    
    Drive Gear
    132
    
    Multi-Sheet Bypass Feeder Sensors
    132
    
    Temperature/Humidity Sensor Board
    132
    
    Removing the Multi-Sheet Bypass Feeder
    133
- Paper Transport Components
  134
  - Tray 1 Entrance Sensor Actuator
    134
- Removing the Tray 1 Entrance Sensor Actuator
  134
  - Belt Entrance and Multi-Sheet Bypass Feed Sensor Actuators
    135
- Removing the Belt Entrance Sensor Actuator
  135
  - Duplex Solenoid and Exit Solenoid
    136
- Removing the Duplex Solenoid and the Exit Solenoid
  136
  - Transfer Belt Unit
    137
- Removing the Transfer Belt Unit
  137
- Registration Components
  138
  - Registration Clutch
    138
- Removing the Registration Clutch
  138
  - Registration Motor Assembly
    139
- Removing the Registration Motor Assembly
  139
  - Registration Roller Assembly a and Drive Gear
    140
- Removing the Registration Roller Assembly a and Drive Gear
  141
  - Registration Roller Assembly B
    142
- Removing the Registration Roller Assembly B
  142
- Exit Assembly and Fuser Components
  143
  - Duplex Guide Assembly
    143
- Removing the Duplex Guide Assembly
  144
  - Fuser Latching Handle (Front)
    145
- Fuser Latching Handle (Left)
  146
  - Fuser Latching Handle (Rear)
    147
- Fuser Latching Handle (Left)
  147
  - Fuser Exit Roller
    148
- Removing the Fuser Exit Roller
  149
  - Exit Sensor Assembly
    150
- Removing the Exit Sensor Assembly
  150
  - Eject Guide Assembly
    151
- Removing the Eject Guide Assembly
  151
- Stack Full Sensor
  152
- Removing the Stack Full Sensor
  153
  - Drive Assembly Components
    154
    
    Main Motor Assembly
    154
    
    Imaging Drum Motor
    155
- Removing the Main Motor Assembly
  155
  - Fuser Motor and Transfer Belt Drive Motor Assembly
    156
- Removing the Fuser Motor and Transfer Belt Drive Motor Assembly
  156
  - Xerographic Components
    157
  - Shutter Plate
    157
- Removing the Shutter Plate
  157
  - Color Registration Sensor Assembly
    158
- Removing the Color Registration Sensor Assembly
  158
  - Color Registration Solenoid
    159
- Removing the Color Registration Solenoid
  159
  - LED Assembly
    160
- Removing an LED Assembly
  160
  - Drum Contact Assembly
    161
- Removing the Drum Contact Assembly
  161
  - Toner Sensor Actuators
    162
- Removing the Toner Sensor Actuators
  163
  - Duplex Unit
    164
- Removing the Duplex Unit
  164
FRU List

166
- Using the Parts List
  166
- Cabinet and Top Cover Frus
  168
- FRU Part List of the Top Cover Inner Frame
  169
- Top Cover Frus
  170
- FRU Part List of the Printer Chassis (1 of 2)
  171
- Printer Chassis Frus (1 of 2)
  172
- Printer Chassis Frus (2 of 2)
  174
- Paper Tray and Paper Tray Guides Frus
  176
- Electrical Components Frus
  177
- Duplexer Unit
  178
- Lower Tray Assembly Frus
  180
- Hardware Kit
  181
- Gear Kit
  181
- Harness Kit
  182
Test Prints

186
Wiring Diagram

190

Advertisement

Xerox 2135DX - Phaser Color Laser Printer Brochure

Xerox 2135DX - Phaser Color Laser Printer Brochure (4 pages)

Phaser 2135 Series COLOUR PRINTER

Brand: Xerox | Category: Printer | Size: 0.53 MB

Table of Contents

Advertisement

Related Products

Xerox Categories

Printer

All in One Printer

All in One Printer Copier Printer Accessories

Scanner

More Xerox Manuals