Trane TR150 Manuals

Manuals and User Guides for Trane TR150. We have 4 Trane TR150 manuals available for free PDF download: Programming Manual, Service Manual, Quick Manual

Trane TR150 Service Manual (103 pages)

Brand: Trane | Category: DC Drives | Size: 10.1 MB

Table of Contents
2
1 Introduction

7
- Purpose
  7
- Product Overview
  7
- Safety
  7
- Electrostatic Discharge (ESD)
  7
- Tools Required
  10
- Electrical Installation in General
  11
- Exploded Views - H Frame Size
  12
- Exploded Views - I Frame Size
  15
- Ratings
  18
  - Short Circuit and Overcurrent Trips
    18
  - DC Voltage Levels
    18
2 Frequency Converter Control

19
- Introduction
  19
- Status Messages
  19
- Frequency Converter Inputs and Outputs
  19
  - Input Signals
    19
  - Output Signals
    20
- Service Functions
  20
- Control Terminals
  20
- Control Terminal Functions
  21
- Grounding Shielded Cables
  23
3 Internal Frequency Converter Operation

24
- General
  24
- Description of Operation
  24
  - Control Logic Section
    24
  - Logic to Power Interface
    25
  - Power Section
    25
- Sequence of Operation
  25
  - Rectifier Section
    25
  - Intermediate Section
    25
  - Inverter Section
    26
  - Fan Speed Control
    26
4 Troubleshooting

28
- Troubleshooting Tips
  28
- Exterior Fault Troubleshooting
  28
- 02/2017 All Rights Reserved
  28
- Fault Symptom Troubleshooting
  28
- Visual Inspection
  29
- Fault Symptoms
  31
  - No Display
    31
  - Intermittent Display
    31
  - Display (Line 2) Flashing
    31
  - WRONG or WRONG LCP Shown
    31
  - Motor will Not Run
    31
  - Incorrect Motor Operation
    32
- Warnings and Alarms
  33
  - Alarms
    33
  - Warnings
    33
  - Warning and Alarm Messages
    33
- After Repair Tests
  39
5 Frequency Converter and Motor Applications

40
- Torque Limit, Current Limit, and Unstable Motor Operation
  40
  - Overvoltage Trips
    40
  - Mains Phase Loss Trips
    41
  - Control Logic Problems
    41
  - Programming Problems
    41
  - Motor/Load Problems
    42
- Internal Frequency Converter Problems
  42
  - Overtemperature Faults
    42
  - Current Sensor Faults
    42
  - Signal and Power Wiring Considerations for Electromagnetic Compatibility
    42
  - Effects of EMI
    43
  - Sources of EMI
    43
  - EMI Propagation
    44
  - Preventive Measures
    45
6 Test Procedures

46
- Non-Repairable Units
  46
- Introduction
  48
- Static Test Procedures
  48
  - Rectifier Circuit Test
    49
  - Inverter Section Tests
    49
  - Intermediate Section Tests
    50
  - Location of UDC Terminals
    50
- Dynamic Test Procedures
  53
- Initial Start-Up or after Repair Drive Tests
  57
7 Frame Size Disassembly and Assembly Instructions

58
- Electrostatic Discharge (ESD)
  58
- General Disassembly Procedure
  58
- H6 Frame Size Disassembly and Assembly Instructions
  58
  - Control Card and Control Card Mounting Plate
    58
  - Heat Sink Fan Assembly
    59
  - DC Coil
    60
  - DC Link Card
    60
  - RFI Filter
    61
  - Power Card
    61
- H7 Frame Size Disassembly and Assembly Instructions
  62
  - Control Card and Control Card Mounting Plate
    62
  - Power Card
    62
  - Inrush Card
    63
  - RFI Filter
    63
  - Relay Transducer Card
    64
  - Rectifier Modules
    64
  - Igbt
    64
  - Heat Sink Fan Assembly
    65
  - DC Coil
    66
  - Capacitor Bank
    66
- H8 Frame Size Disassembly and Assembly Instructions
  67
  - Control Card and Control Card Mounting Plate
    67
  - Power Card
    67
  - Inrush Card
    68
  - Rectifier Modules
    68
  - RFI Filter
    69
  - Relay Transducer Card
    70
  - Igbt
    70
  - Heat Sink Fan Assembly
    71
  - DC Coil
    72
  - Capacitor Bank
    72
- H10 Frame Size Disassembly and Assembly Instructions
  73
  - Control Card and Control Card Mounting Plate
    73
  - Power Card Cover
    73
  - Power Card
    74
  - Heat Sink and DC Coils
    74
  - Heat Sink Fan Assembly
    75
8 Frame Size Disassembly and Assembly Procedures

76
- General Disassembly Procedure
  76
- I6 Frame Size Disassembly and Assembly Instructions
  76
  - Control Card and Control Card Mounting Plate
    76
  - Cable Mounting Plate
    77
  - Heat Sink Fan Assembly
    77
  - SMPS Card
    78
  - Bus Bar Unit
    78
  - Power Card
    79
  - DC Coil
    79
  - RFI Filter
    80
- I7 Frame Size Disassembly and Assembly Instructions
  80
  - Control Card and Control Card Mounting Plate
    80
  - Power Card Mounting Plate
    81
  - Inrush Card
    82
  - Bus Bar
    82
  - RFI Filter
    83
  - Relay Transducer Card
    83
  - Fan
    84
  - Terminal Plate
    84
  - DC Bus Bar Assembly
    85
  - Heat Sink Fan Assembly
    85
  - Capacitor Bank
    86
  - DC Coil
    86
  - Igbt
    87
  - Thyristor
    87
- I8 Frame Size Disassembly and Assembly Procedure
  87
  - Control Card and Control Card Mounting Plate
    87
  - Power Card
    88
  - Power Card Mounting Plate
    89
  - Inrush Card
    89
  - Bus Bar
    90
  - RFI Filter
    90
  - Relay Transducer Card
    91
  - Terminal Plate
    91
  - DC Bus Bar Assembly
    92
  - Heat Sink Fan Assembly
    92
  - Capacitor Bank
    93
  - DC Coil
    93
  - Igbt
    94
  - Thyristor
    94
9 Block Diagrams

95
- Block Diagrams, Frame Sizes H and
  95
  - H6 Frame Size
    95
  - I6 Frame Size
    96
  - H7, H8, I7, I8 Frame Size
    97
  - H9 Frame Size
    98
  - H10 Frame Size
    99
Index

100
- BAS-SVM04B-EN 02/2017 All Rights Reserved
  102

Trane TR150 Programming Manual (121 pages)

Brand: Trane | Category: Controller | Size: 2.05 MB

Table of Contents
2
Introduction
4
Purpose of the Manual
4
Document and Software Version
4
Safety Symbols
4
Safety Precautions
4
Additional Resources
5
Definitions
6
Electrical Overview
8
Programming
9
Introduction
9
Local Control Panel (LCP)
9
Menus
10
Status Menu
10
Quick Menu
10
Main Menu
24
Quick Transfer of Parameter Settings between Multiple Frequency Converters
24
Readout and Programming of Indexed Parameters
25
Initialization to Default Settings
25
Main Menu - Operation and Display - Group
26
Main Menu - Load and Motor - Group
30
Main Menu - Brakes - Group
40
Main Menu-Reference/Ramps-Group
42
Main Menu - Limits/Warnings - Group
45
Main Menu - Digital In/Out - Group
48
Main Menu - Analog In/Out - Group
56
Main Menu - Communications and Options - Group
61
Main Menu - Smart Logic - Group
66
Main Menu - Special Functions - Group
74
Main Menu - Drive Information - Group
78
Main Menu - Data Readouts - Group
80
Main Menu - Data Readouts 2 - Group
84
Main Menu - FC Closed Loop - Group
85
Main Menu - Application Functions - Group
87
Main Menu - Application Functions 2 - Group
93
Main Menu - Special Features - Group
96
Troubleshooting
97
Introduction to Alarms and Warnings
97
Alarm Words
99
Warning Words
99
Extended Status Words
100
List of Warnings and Alarms
100
List of LCP Errors
103
Parameter Lists
104
Operation/Display
105
Load and Motor
105
Brakes
107
Reference/Ramps
107
Limits/Warnings
108
Digital In/Out
108
Analog In/Out
109
Comm. and Options
110
Smart Logic
111
Special Functions
111
Drive Information
112
Data Readouts
113
Info & Readouts
114
Drive Closed Loop
114
Appl. Functions
115
Appl. Functions
116
Special Features
116
Index
117

Trane TR150 Programming Manual (103 pages)

Brand: Trane | Category: DC Drives | Size: 1.8 MB

Table of Contents
2
Introduction
4
Purpose of the Manual
4
Document and Software Version
4
Safety Symbols
4
Safety Precautions
4
Additional Resources
6
Definitions
6
Electrical Overview
9
How to Program
10
Programming with Trane Drive Utility (TDU)
10
Keypad
10
Menus
11
Status Menu
11
Quick Menu
11
Start-Up Wizard for Open Loop Applications
11
Main Menu
20
Quick Transfer of Parameter Settings between Multiple Frequency Converters
20
Read-Out and Programming of Indexed Parameters
20
Initialise the Frequency Converter to Default Settings in Two Ways
20
Parameters
22
Main Menu - Operation and Display - Group
22
Main Menu - Load and Motor - Group
26
Main Menu - Brakes - Group
33
Main Menu - Reference/Ramps - Group
34
Main Menu - Limits/Warnings - Group
37
Main Menu - Digital In/Out - Group
40
Main Menu - Analog In/Out - Group
48
Main Menu - Communications and Options - Group
53
Main Menu - Smart Logic - Group
57
Main Menu - Special Functions - Group
65
Main Menu - Drive Information - Group
68
Main Menu - Data Readouts - Group
70
Main Menu - Data Readouts 2 - Group
74
Main Menu - FC Closed Loop - Group
74
Main Menu - Application Functions - Group
76
Main Menu - Application Functions 2 - Group
78
Troubleshooting
81
Alarms and Warnings
81
Alarm Words
84
Warning Words
84
Extended Status Words
85
List of Warnings and Alarms
85
Operation/Display
89
Load and Motor
89
Brakes
91
Reference/Ramps
91
Limits/Warnings
91
Digital In/Out
92
Analog In/Out
93
Comm. and Options
94
Smart Logic
94
Special Functions
95
Drive Information
96
Data Readouts
96
Info & Readouts
97
Drive Closed Loop
98
Appl. Functions
98
Index
99

Trane TR150 Quick Manual (51 pages)

Brand: Trane | Category: DC Drives | Size: 2.61 MB

Table of Contents
2
1 Introduction

4
2 Safety

5
3 Installation

7
- Mechanical Installation
  7
  - Side-By-Side Installation
    7
  - Frequency Converter Dimensions
    8
- Electrical Installation
  9
  - Mains
    10
  - Connecting to Mains and Motor
    10
  - Fuses and Circuit Breakers
    14
  - EMC-Correct Electrical Installation
    15
  - Control Terminals
    17
  - Acoustic Noise or Vibration
    18
4 Programming

19
- Keypad
  19
- Set-Up Wizard
  20
- Parameter List
  34
5 Warnings and Alarms

37
6 Specifications

39
- Mains Supply
  39
  - 3X200-240 V AC
    39
  - 3X380-480 V AC
    41
  - 3X525-600 V AC
    43
- EMC Emission Test Results
  44
- Special Conditions
  45
  - Derating for Ambient Temperature and Switching Frequency
    45
  - Derating for Low Air Pressure and High Altitudes
    45
- General Technical Data
  45
  - Mains Supply (L1, L2, L3)
    45
  - Motor Output (U, V, W)
    45
  - Cable Length and Cross-Section
    45
  - Digital Inputs
    46
  - Analog Inputs
    46
  - Analog Output
    46
  - Control Card, RS485 Serial Communication
    47
  - Control Card, 24 V DC Output
    47
  - Relay Output
    47
  - Ambient Conditions
    48
Index

49

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Trane TR150 Manuals

Trane TR150 Service Manual (103 pages)

Table of Contents

1 Introduction

2 Frequency Converter Control

3 Internal Frequency Converter Operation

4 Troubleshooting

5 Frequency Converter and Motor Applications

6 Test Procedures

7 Frame Size Disassembly and Assembly Instructions

8 Frame Size Disassembly and Assembly Procedures

9 Block Diagrams

Index

Trane TR150 Programming Manual (121 pages)

Table of Contents

Trane TR150 Programming Manual (103 pages)

Table of Contents

Trane TR150 Quick Manual (51 pages)

Table of Contents

1 Introduction

2 Safety

3 Installation

4 Programming

5 Warnings and Alarms

6 Specifications

Index

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