Taylor-Dunn ET 3000 Manuals

Manuals and User Guides for Taylor-Dunn ET 3000. We have 2 Taylor-Dunn ET 3000 manuals available for free PDF download: Operation Manual, Manual

Taylor-Dunn ET 3000 Manual (216 pages)

Brand: Taylor-Dunn | Category: Utility Vehicle | Size: 7.01 MB

Introduction

7
- Table of Contents
  7
- Introduction
  8
- About this Manual
  8
- Who Should Read this Manual
  9
- Responsibilities
  9
- How to Use this Manual
  10
- Conventions
  11
- How to Identify Your Vehicle
  12
- Taking Delivery of Your Vehicle
  13
Notes

15
- Standard Specifications
  16
- Safety Rules and Guidelines
  17
- Driver Qualifications
  18
- Driver Training Program
  18
- Dash up to Serial #179999
  19
- Vehicle Controls
  19
- Dash Starting Serial #180000
  20
- Combination Dash Display
  21
- Safety Guidelines
  24
- Starting
  24
- Vehicle Operational Guidelines
  24
- While Driving
  24
- Loading and Unloading
  25
- Parking
  25
- Towing
  25
- Adjustable Controller Parameters
  26
- Charging Time
  30
- Charging Your Vehicle
  30
- Industrial Charger Operation
  30
- New Battery Break in
  30
- Signet Charger Operation, Model HB Series
  30
- Lestronic II ® Charger Operation
  31
- Signet Charger Operation, Model HBS Series
  31
- Taylor-Dunn X-Series Charger
  32
- Returning to Service
  34
- Storing and Returning to Service
  34
- Storing Your Vehicle
  34
- Periodic Maintenance Checklist
  35
- Daily Visual Inspection
  36
- Maintenance Guidelines for Severe Duty Applications
  36
Front Axle Service

41
- Inspect the Front Wheel Bearings and King Pin
  42
- Adjust Front Wheel Bearings
  43
- Front Axle Removal and Installation
  44
- Removal
  44
- Installation
  45
- Front Axle Disassembly
  46
- Replace Front Wheel Bearings
  47
- Replace the King Pins and Bushings
  49
- Replace the Steering Knuckle
  51
Steering

53
- Front End Alignment
  54
- Inspect Ball Joints
  58
- Inspect Rod Ends
  59
- Adjust the Steering Gear
  60
- Replace the Steering Shaft
  62
- Replace the Steering Wheel
  64
- Replace the Steering Gear
  65
- Replace the Ball Joints, Tie Rods, and Drag Link
  66
- Replacing the Drag Link
  68
- Replacing the Tie Rod
  69
- Center the Steering Gear
  70
- Pitman Shaft Alignment
  70
- Repair the Steering Gear
  71
- Exploded View of Steering Gear
  74
- Hardware Torque
  74
Brakes

75
- Disc Brake Pads
  76
- Inspect the Service Brake
  76
- Disc Brake Rotor
  77
- Adjust the Automatic Parking Brake
  78
- Adjust the Service Brakes
  78
- Inspect the Automatic Parking Brake
  78
- Check Master Cylinder Fluid
  79
- Bleed the Brake System
  80
- Flush the Brake System
  82
- Replace Front Disc Brake Pads
  83
- Hydraulic Disc
  85
- Replace Rear Brake Pads
  85
- Disc Brake Body Assembly (Front or Rear)
  87
- Replace the Wheel Cylinder
  87
- Replace the Master Cylinder
  89
- Hardware Torque
  90
- Repair the Master Cylinder
  90
Motor

91
- Inspection
  92
- Motor Identification
  92
- Thermal Sensor
  92
- Motor Brake
  93
- Bearing and Sensor
  94
- Disassemble
  94
- Motor Connector
  95
- Reassemble
  95
- Hardware Torque
  96
- Motor Service Limits and Specifications
  96
Transmission

97
- Check Oil Level
  98
- Change Oil
  99
- Motor Removal and Installation
  100
- Rear Hub or Rotor
  101
- Removing and Installing the Rear Axles (Disc Brakes)
  102
- Remove and Install
  104
- Transmission Assembly
  104
- Disassembly and Reassembly of the Primary Reduction Gear Case
  105
- Disassembling the 3Rd Member
  108
- Assembling the 3Rd Member
  111
- Pinion Bearing Preload
  114
- Pinion Gear Shimming Instructions
  115
- Setting the Pinion Gear Depth
  115
- Hardware Torque
  116
Suspension

117
- Replace the Rear Springs
  118
- Replace the Front Springs
  119
- Replace the Spring Bushings
  120
- Hardware Torque
  122
- Replace the Shocks
  122
Tires and Wheels

123
- Tire Inflation
  124
- Tire Inspection
  124
- Replace the Tire/Wheel
  125
- Repair the Tire (Pneumatic)
  126
- Replace the Tire (Pneumatic)
  127
Battery

129
- Cleaning
  130
- Testing
  131
- Watering
  132
- Charging
  133
- Returning to Service
  133
- Storage
  133
- Storing
  133
- Industrial Battery or Lift out Battery Pack
  134
- Remove/Install
  134
- Hardware Torque
  135
- Individual Batteries
  135
- Roll out Battery Box (ROBB) with Battery Dolly
  135
Illustrated Parts

145
- Axles
  146
- Batteries
  148
- Brake Identification
  150
- Brakes (Short Bushing)
  151
- Brakes (Long Bushing)
  154
- Brake Lines
  156
- Cab Components (et 3000)
  158
- Cab Options
  160
- Cargo Box, Rear
  162
- Chargers
  164
- Charger Wiring, Portable
  169
- Decals
  170
- Covers
  171
- Door Options
  172
- Electrical, Lighting
  176
- Electrical, Miscellaneous
  178
- Frame Components
  180
- Hitches
  183
- Instrument Panel
  184
- Mirrors
  187
- Motor
  188
- Motor Mount
  190
- Seat Cushions and Deck
  191
- Speed Control Panel
  192
- Stake Sides (T-48)
  194
- Steering Column
  195
- Steering Gear
  196
- Steering Knuckle
  198
- Steering Linkage
  200
- Suspension
  202
- Transmission Differential/Gear Case
  204
- Wheels and Tires
  206
- Wire Harnesses
  206
- Appendix A: Special Tools
  208
- Appendix B: Suggested Torque Limits for Standard Hardware
  210
- Hardware Identification
  210
- Hex Bolts
  210
- Other Bolts
  210
- Standard Head Markings
  210
- Hex Lock Nuts (Stover)
  211
- Hex Nuts
  211
- Other Nuts
  211
- Generic Torque Values
  212
- Appendix C: Brake Lining Handling Precautions
  214

Taylor-Dunn ET 3000 Operation Manual (240 pages)

Brand: Taylor-Dunn | Category: Trucks | Size: 26.02 MB

Table of Contents

5
- Operator and Maintenance Manual
  
  11
- Introduction
  
  11
  - How to Use this Manual
    13
  - Who Should Read this Manual
    14
  - Responsibilities
    14
  - Conventions
    15
- Vehicle Description and Specifications
  
  17
- Vehicle Description
  
  18
- Safety Rules and Operational Information
  
  23
- Safety Rules and Guidelines
  
  24
  - Driver Training Program
    26
  - Driver Qualifications
    27
  - Vehicle Controls
    28
    
    Accelerator
    28
    
    Forward-Reverse Switch
    28
    
    Key-Switch
    28
    
    Foot Brake
    29
    
    Horn Button
    29
    
    Park Brake
    29
    
    Steering
    29
    
    Charger Interlock
    30
    
    Hour Meter
    30
    
    Seat Interlock Switch
    30
    
    Battery Status Indicator
    31
    
    Electrolyte Alarm (Optional)
    31
    
    Reverse and Motion Alarm
    31
    
    Windshield Washer Fluid Tank
    31
    
    Smart View Display
    32
  - Vehicle Operational Guidelines
    35
    
    Driving
    35
    
    Loading and Unloading
    35
    
    Parking
    35
    
    Towing
    35
  - Storing and Returning to Service
    36
    
    Returning to Service
    36
- Maintenance and Service Procedures
  
  37
- Maintenance Guidelines
  
  38
- Severe Duty Guidelines
  
  39
- Periodic Maintenance Checklist
  
  40
- Troubleshooting Guide
  
  42
  - Brakes
    42
    
    Brake Pad Replacement
    45
    
    Repairing the Brake Body
    46
    
    Bleeding the Brakes
    48
    
    Replacing the Master Cylinder
    50
    
    Filling and Checking the Fluid Level
    51
  - Parking Brake
    52
  - Front Axle and Yokes
    54
    
    Axle Removal and Installation
    55
    
    Aligning the Front End
    56
    
    Centering the Steering
    57
    
    Repairing the Front Axle
    58
    
    Steering Yoke/Bushings
    58
    
    Ball Joints, Tie Rods, and Drag Links
    60
    
    Front Wheel Bearings
    61
    
    Removal and Installation of the Steering Gear
    63
    
    Endplay
    65
    
    Steering Gear Adjustment
    65
    
    Gear Lash
    66
  - Drive Service
    71
    
    Removing the Rear Axles
    72
    
    Removing and Installing the Drive
    74
    
    Reduction Gear Case
    75
    
    Assembly of the 3Rd Member
    78
    
    Pinion Gear Shimming
    84
    
    Pinion Bearing Preload
    85
    
    Changing the Differential Oil
    86
  - Speed Controller
    87
    
    Removing and Installing Speed Controller
    88
  - Drive Motor
    89
    
    Motor Removal
    90
    
    Automatic Electric Brake Removal and Installation
    91
    
    Motor Disassembly and Assembly
    93
    
    Armature and Brush Inspection
    95
    
    Motor Specifications
    96
  - Battery
    97
    
    Cleaning
    98
    
    Electrolyte Alarm
    99
    
    Servicing
    100
    
    Battery Storage
    101
    
    Charging
    101
  - Operating Instructions and Theory of Operation
    130
  - Testing the Charging Cycle
    131
  - Test Equipment Required
    132
  - Troubleshooting for Built-In Charger
    133
  - Troubleshooting for Portable Charger
    136
  - Testing the Timer Relay
    137
  - Testing the Interlock Relay
    138
- Signet Charger Troubleshooting
  
  139
  - Operating Instructions and Theory of Operation
    139
  - Testing the Charging Cycle
    141
  - Status LED Error Code
    143
  - Troubleshooting
    144
- Wire Diagrams
  
  146
- Complete Vehicle
  
  146
  - Control Panel
    147
- Throttle Module
  
  148
- Lighting
  
  149
Section 5 Illustrated Parts List Common

151
- Illustrated Parts List Common
  
  151
- Front Axle Assembly
  
  152
- Steering Sleeve Assembly
  
  154
- Front Suspension
  
  156
- Drag Link
  
  158
- Steering Gear
  
  160
- Steering Column Assembly
  
  162
- Master Cylinder, Brake Line Hardware and
  
  164
- Master Cylinder
  
  166
- Hydraulic Disc Brakes
  
  168
  - Park Brake Linkage
    170
  - Motor
    173
  - Automatic Electric Brake
    174
  - Instrument Panel and Components
    176
  - Resetting the Smart View Display
    177
- Control Panel
  
  178
  - Electrical Components (Typical)
    180
  - Chargers
    182
  - Signet Charger
    184
  - Accelerator Module
    186
  - Drive
    189
  - Drive Assembly
    192
  - Rear Axle
    194
  - Decals
    196
  - Hitch Options
    198
- Door Options
  
  212
- Stake Side Options
  
  218
  - Special Tools
    234

Taylor-Dunn Categories

Utility Vehicle Electric Vehicles Trucks Tractor Automobile

More Taylor-Dunn Manuals

Taylor-Dunn ET 3000 Manuals

Taylor-Dunn ET 3000 Manual (216 pages)

Table of Contents

Introduction

Notes

Front Axle Service

Steering

Brakes

Motor

Transmission

Suspension

Tires and Wheels

Battery

Illustrated Parts

Taylor-Dunn ET 3000 Operation Manual (240 pages)

Table of Contents

Table of Contents

Operator and Maintenance Manual

Introduction

Vehicle Description and Specifications

Vehicle Description

Safety Rules and Operational Information

Safety Rules and Guidelines

Maintenance and Service Procedures

Maintenance Guidelines

Severe Duty Guidelines

Periodic Maintenance Checklist

Troubleshooting Guide

Signet Charger Troubleshooting

Wire Diagrams

Complete Vehicle

Throttle Module

Lighting

Section 5 Illustrated Parts List Common

Illustrated Parts List Common

Front Axle Assembly

Steering Sleeve Assembly

Front Suspension

Drag Link

Steering Gear

Steering Column Assembly

Master Cylinder, Brake Line Hardware and

Master Cylinder

Hydraulic Disc Brakes

Control Panel

Door Options

Stake Side Options

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Taylor-Dunn Categories