Taylor-Dunn ET-030-48 ET 3000 Manuals

Manuals and User Guides for Taylor-Dunn ET-030-48 ET 3000. We have 1 Taylor-Dunn ET-030-48 ET 3000 manual available for free PDF download: Operation Manual

Taylor-Dunn ET-030-48 ET 3000 Operation Manual

Taylor-Dunn ET-030-48 ET 3000 Operation Manual (240 pages)

Brand: Taylor-Dunn | Category: Trucks | Size: 26.02 MB

Table of Contents

Table of Contents

5
- Operator and Maintenance Manual
  
  11
- Introduction
  
  11
  - How to Use this Manual
    13
  - Who Should Read this Manual
    14
  - Responsibilities
    14
  - Conventions
    15
- Vehicle Description and Specifications
  
  17
- Vehicle Description
  
  18
- Safety Rules and Operational Information
  
  23
- Safety Rules and Guidelines
  
  24
  - Driver Training Program
    26
  - Driver Qualifications
    27
  - Vehicle Controls
    28
    
    Accelerator
    28
    
    Forward-Reverse Switch
    28
    
    Key-Switch
    28
    
    Foot Brake
    29
    
    Horn Button
    29
    
    Park Brake
    29
    
    Steering
    29
    
    Charger Interlock
    30
    
    Hour Meter
    30
    
    Seat Interlock Switch
    30
    
    Battery Status Indicator
    31
    
    Electrolyte Alarm (Optional)
    31
    
    Reverse and Motion Alarm
    31
    
    Windshield Washer Fluid Tank
    31
    
    Smart View Display
    32
  - Vehicle Operational Guidelines
    35
    
    Driving
    35
    
    Loading and Unloading
    35
    
    Parking
    35
    
    Towing
    35
  - Storing and Returning to Service
    36
    
    Returning to Service
    36
- Maintenance and Service Procedures
  
  37
- Maintenance Guidelines
  
  38
- Severe Duty Guidelines
  
  39
- Periodic Maintenance Checklist
  
  40
- Troubleshooting Guide
  
  42
  - Brakes
    42
    
    Brake Pad Replacement
    45
    
    Repairing the Brake Body
    46
    
    Bleeding the Brakes
    48
    
    Replacing the Master Cylinder
    50
    
    Filling and Checking the Fluid Level
    51
  - Parking Brake
    52
  - Front Axle and Yokes
    54
    
    Axle Removal and Installation
    55
    
    Aligning the Front End
    56
    
    Centering the Steering
    57
    
    Repairing the Front Axle
    58
    
    Steering Yoke/Bushings
    58
    
    Ball Joints, Tie Rods, and Drag Links
    60
    
    Front Wheel Bearings
    61
    
    Removal and Installation of the Steering Gear
    63
    
    Endplay
    65
    
    Steering Gear Adjustment
    65
    
    Gear Lash
    66
  - Drive Service
    71
    
    Removing the Rear Axles
    72
    
    Removing and Installing the Drive
    74
    
    Reduction Gear Case
    75
    
    Assembly of the 3Rd Member
    78
    
    Pinion Gear Shimming
    84
    
    Pinion Bearing Preload
    85
    
    Changing the Differential Oil
    86
  - Speed Controller
    87
    
    Removing and Installing Speed Controller
    88
  - Drive Motor
    89
    
    Motor Removal
    90
    
    Automatic Electric Brake Removal and Installation
    91
    
    Motor Disassembly and Assembly
    93
    
    Armature and Brush Inspection
    95
    
    Motor Specifications
    96
  - Battery
    97
    
    Cleaning
    98
    
    Electrolyte Alarm
    99
    
    Servicing
    100
    
    Battery Storage
    101
    
    Charging
    101
  - Operating Instructions and Theory of Operation
    130
  - Testing the Charging Cycle
    131
  - Test Equipment Required
    132
  - Troubleshooting for Built-In Charger
    133
  - Troubleshooting for Portable Charger
    136
  - Testing the Timer Relay
    137
  - Testing the Interlock Relay
    138
- Signet Charger Troubleshooting
  
  139
  - Operating Instructions and Theory of Operation
    139
  - Testing the Charging Cycle
    141
  - Status LED Error Code
    143
  - Troubleshooting
    144
- Wire Diagrams
  
  146
- Complete Vehicle
  
  146
  - Control Panel
    147
- Throttle Module
  
  148
- Lighting
  
  149
Section 5 Illustrated Parts List Common

151
- Illustrated Parts List Common
  
  151
- Front Axle Assembly
  
  152
- Steering Sleeve Assembly
  
  154
- Front Suspension
  
  156
- Drag Link
  
  158
- Steering Gear
  
  160
- Steering Column Assembly
  
  162
- Master Cylinder, Brake Line Hardware and
  
  164
- Master Cylinder
  
  166
- Hydraulic Disc Brakes
  
  168
  - Park Brake Linkage
    170
  - Motor
    173
  - Automatic Electric Brake
    174
  - Instrument Panel and Components
    176
  - Resetting the Smart View Display
    177
- Control Panel
  
  178
  - Electrical Components (Typical)
    180
  - Chargers
    182
  - Signet Charger
    184
  - Accelerator Module
    186
  - Drive
    189
  - Drive Assembly
    192
  - Rear Axle
    194
  - Decals
    196
  - Hitch Options
    198
- Door Options
  
  212
- Stake Side Options
  
  218
  - Special Tools
    234

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