Carrier AquaEdge 19XRV series Manuals

Carrier AquaEdge 19XRV series Manuals

Manuals and User Guides for Carrier AquaEdge 19XRV series. We have 13 Carrier AquaEdge 19XRV series manuals available for free PDF download: Start-Up, Operation And Maintenance Instructions Manual, Operation, Maintenance And Installation Manual, User Manual, Installation Instructions Manual, Start-Up And Service Instructions

Carrier AquaEdge 19XRV series Operation, Maintenance And Installation Manual

Carrier AquaEdge 19XRV series Operation, Maintenance And Installation Manual (200 pages)

Single-Stage or Two-Stage Semi-Hermetic Centrifugal Liquid Chillers with PIC III Controls and HFC-134a 50/60 Hz

Brand: Carrier | Category: Air Conditioner | Size: 14.12 MB

Table of Contents

Table of Contents

2
- Safety Considerations
  1
  - Table of Contents
    2
  - Reset Type
    3
- Introduction
  4
- Cooler
  5
- Abbreviations and Explanations
  5
- Chiller Familiarization
  5
- Chiller Information Nameplate
  5
- System Components
  5
- Condenser
  5
- Motor-Compressor
  5
- Economizer
  5
- Control Panel
  5
- Variable Frequency Drive
  5
- Refrigeration Cycle
  9
- Motor and Lubricating Oil
  9
  - Cooling Cycle
    9
- Vfd Cooling Cycle
  11
- Lubrication Cycle
  11
- Summary
  11
- Details
  11
- Oil Reclaim System
  12
  - Primary Oil Recovery Mode
    12
  - Secondary Oil Recovery Method
    12
- Bearings
  12
- Starting Equipment
  13
- Unit-Mounted VFD
  13
- Controls
  18
- Definitions
  18
  - Analog Signal
    18
  - Discrete Signal
    18
- General
  18
- PIC III System Components
  18
- ICVC Operation and Menus
  22
  - General
    22
  - Alarms and Alerts
    22
  - ICVC Menu Items
    23
  - BASIC ICVC OPERATIONS (Using the Softkeys)
    23
  - To View Status
    27
  - Forcing Operations
    27
  - Time Schedule Operation
    28
  - To View and Change Set Points
    28
  - Service Operation
    29
- PIC III System Functions
  44
  - Capacity Control
    44
  - Ecw Control Option
    44
  - Control Point Deadband
    44
  - Proportional Bands
    44
  - Diffuser Control
    46
  - Demand Limiting
    46
  - Chiller Timers and Starts Counter
    46
  - Occupancy Schedule
    47
- Safety Controls
  47
- Shunt Trip (Option)
  47
- Default Screen Freeze
  47
- Capacity Override
  50
- High Discharge Temperature Control
  50
- Compressor Bearing Temperature
  50
- Oil Sump Temperature and Pump Control
  50
- Ramp Loading
  50
- Rampdown
  50
- Oil Cooler
  51
- Remote Start/Stop Controls
  51
- Spare Safety and Spare Temperature Inputs
  51
- Alarm (Trip) Output Contacts
  51
- Kilowatt Output
  52
- Remote Reset of Alarms
  52
- Pump and Fan Control
  52
- Condenser Pump Control
  52
- Condenser Freeze Prevention
  52
- Evaporator Freeze Protection
  52
- Tower Fan Relay Low and High
  52
- Auto. Restart after Power Failure
  53
- Fast Power Source Transfers
  53
- Water/Brine Reset
  53
  - Reset Type 2: Remote Temperature Reset
    54
- Surge Prevention
  54
  - Hgbp Option =1
    54
  - Hgbp Option =2
    54
- Surge Prevention Algorithm
  54
- Surge Protection
  55
- Head Pressure Reference Output
  55
- VFD Start-Up Speed Control
  55
- Lead/Lag Control
  55
  - Common Point Sensor Usage and
    56
  - Chiller Communication Wiring
    56
  - Lead/Lag Operation
    56
  - Faulted Chiller Operation
    57
  - Load Balancing
    58
  - Auto. Restart after Power Failure
    58
- Ice Build Control
  58
- Attach to Network Device Control
  59
  - Attaching to Other Ccn Modules
    59
- Service Operation
  60
  - To Access the Service Screens
    60
  - To Log out of Network Device
    60
  - Time Broadcast Enable
    60
  - Holiday Scheduling
    60
  - Daylight Saving Time Configuration
    61
- Start-Up/Shutdown/Recycle
  61
  - Sequence
    61
- Local Start-Up
  61
- Shutdown Sequence
  62
- Automatic Soft Stop Amps Threshold
  63
- Chilled Water Recycle Mode
  63
- Safety Shutdown
  64
- Before Initial Start-Up
  64
- Job Data Required
  64
- Equipment Required
  64
- Using the Optional Storage Tank
  64
  - And Pumpout System
    64
- Remove Shipping Packaging
  64
- Open Oil Circuit Valves
  64
- Oil Charge
  64
- Tighten All Gasketed Joints and
  64
- Refrigerant Tracer
  67
- Leak Test Chiller
  67
- Standing Vacuum Test
  67
- Chiller Dehydration
  70
- Inspect Water Piping
  70
- Check Optional Pumpout Compressor
  70
  - Water Piping
    70
- Check Relief Valves
  70
- Identify the VFD
  70
  - Identifying the Drive by Part Number
    71
- Input Power Wiring
  71
- Checking the Installation
  71
- Inspect Wiring
  72
- Ground Fault Troubleshooting
  72
- Carrier Comfort Network
  72
  - Interface
    72
- Power up the Controls and
  72
  - Check the Oil Heater
    72
  - Software Version
    73
- Software Configuration
  73
- Input the Design Set Points
  73
- Input the Local Occupied Schedule
  73
  - (Occpc01S)
    73
- Input Service Configurations
  73
- Perform a Control Test
  77
  - Pressure Transducer Calibration
    78
- Check Optional Pumpout System
  79
  - Controls and Compressor
    79
- High Altitude Locations
  79
- Charge Refrigerant into Chiller
  79
- Initial Start-Up
  80
- Preparation
  80
- Check Motor Rotation
  80
- Check Oil Pressure and Compressor Stop
  81
- To Prevent Accidental Start-Up
  81
- Check Chiller Operating Condition
  81
- Instruct the Customer Operator
  81
  - Cooler-Condenser
    81
  - Optional Pumpout Storage Tank and
    81
  - Motor Compressor Assembly
    81
  - Motor Compressor Lubrication System
    81
  - Control System
    81
  - Auxiliary Equipment
    81
- To Stop the Chiller
  82
- After Limited Shutdown
  82
- Preparation for Extended Shutdown
  82
- After Extended Shutdown
  82
- Cold Weather Operation
  82
- Manual Guide Vane Operation
  82
- Refrigeration Log
  82
  - Procedures
    82
- Preparation
  84
- Operating the Optional Pumpout Unit
  84
- General Maintenance
  87
- Refrigerant Properties
  87
- Adding Refrigerant
  88
- Removing Refrigerant
  88
- Adjusting the Refrigerant Charge
  88
- Refrigerant Leak Testing
  88
- Leak Rate
  88
- Test after Service, Repair, or Major Leak
  88
- Repair the Leak, Retest, and Apply
  88
- Scheduled Maintenance
  89
- Service Ontime
  89
- Inspect the Control Panel
  89
- Check Safety and Operating Controls
  89
  - Monthly
    89
- Changing Oil Filter
  89
- Oil Specification
  90
- Oil Changes
  90
  - To Change the Oil
    90
- Refrigerant Filter
  90
- Oil Reclaim Filter
  90
- VFD Refrigerant Strainer
  90
- Inspect Refrigerant Float System
  90
- Inspect Relief Valves and Piping
  91
- Compressor Bearing and Gear
  91
  - Maintenance
    91
- Inspect the Heat Exchanger Tubes
  91
- Water Leaks
  92
- Water Treatment
  92
- Inspect the VFD
  92
- Recalibrate Pressure Transducers
  92
- Optional Pumpout System Maintenance
  92
  - Optional Pumpout Compressor Oil
    92
  - Optional Pumpout Safety Control Settings
    92
- Ordering Replacement Chiller Parts
  92
- Troubleshooting Guide
  93
- Overview
  93
- Checking Display Messages
  93
- Checking Temperature Sensors
  93
  - Resistance Check
    93
  - Voltage Drop
    93
  - Check Sensor Accuracy
    93
  - Dual Temperature Sensors
    93
- Checking Pressure Transducers
  93
- Control Algorithms Checkout Procedure
  94
- Control Test
  95
- Control Modules
  113
  - RED LED (Labeled as STAT)
    113
- Notes on Module Operation
  113
- Chiller Control Module (CCM)
  113
  - V/I Inputs
    114
  - Outputs
    114
- Replacing Defective Processor Modules
  114
  - Installation
    114
- Gateway Status Leds
  115
  - Drive Status Indicator
    116
  - Ms Status Indicator
    116
  - Net a Status Indicator
    116
  - Net B Status Indicator
    116
- End of Life and Equipment Disposal
  116
- Physical Data
  117
  - Appendix A - Liquiflo™ 2 ICVC
    167
  - Parameter Index
    167

Advertisement

Carrier AquaEdge 19XRV series Start-Up, Operation And Maintenance Instructions Manual

Carrier AquaEdge 19XRV series Start-Up, Operation And Maintenance Instructions Manual (212 pages)

Single-Stage or Two-Stage Semi-Hermetic Centrifugal Liquid Chillers with PIC II Controls and HFC-134a 50/60 Hz

Brand: Carrier | Category: Chiller | Size: 17.58 MB

Table of Contents

Safety Considerations
1
Table of Contents
2
System Components
5
Introduction
5
Abbreviations and Explanations
5
Chiller Familiarization
5
Chiller Information Nameplate
5
Cooler
7
Condenser
7
Motor-Compressor
7
Control Panel
7
Economizer (Optional)
7
Factory-Mounted Starter or Variable
7
- Frequency Drive (Optional)
  7
Storage Vessel (Optional)
7
Refrigeration Cycle
10
Motor and Oil Cooling Cycle
11
Vfd Cooling Cycle
12
Lubrication Cycle
12
Summary
12
Details
12
Bearings
14
Oil Reclaim System
14
- Primary Oil Recovery Mode
  14
- Secondary Oil Recovery Method
  15
Optional
15
Starting Equipment
15
Unit-Mounted Solid-State Starter
15
Unit-Mounted Wye-Delta Starter
16
- (Optional)
  16
Unit-Mounted VFD (Optional)
16
Controls
17
Definitions
17
- Analog Signal
  17
- Discrete Signal
  17
General
17
PIC II System Components
17
- International Chiller Visual
  18
- Controller (ICVC)
  18
- Integrated Starter Module (Ism)
  18
- Chiller Control Module (CCM)
  18
- Oil Heater Contactor (1C)
  18
- Oil Pump Contactor (2C)
  18
- Hot Gas Bypass Contactor Relay (3C)
  19
- Control Transformers (T1, T2)
  19
- Chiller Control Module (CCM
  19
- Sensors
  21
ICVC Operation and Menus
21
- Modes
  21
- Alarms and Alerts
  22
- ICVC Menu Items
  22
- Basic ICVC Operations
  22
- To View Status
  23
- Override Operations
  23
- Time Schedule Operation
  27
- To View and Change Set Points
  28
- Service Operation
  28
- Alarms and Alerts
  29
PIC II System Functions
43
- Alarms and Alerts
  43
- ICVC Menu Items
  43
- Basic ICVC Operations
  43
- Flow Detection
  43
- Capacity Control
  44
- Fixed Speed Applications
  44
- Variable Speed (Vfd) Applications
  44
- Ecw Control Option
  45
- Control Point Deadband
  45
- Proportional Bands
  45
- Diffuser Control
  46
- Demand Limiting
  47
- Chiller Timers and Starts Counter
  47
- Occupancy Schedule
  47
Safety Controls
48
Pump and Fan Control
48
Shunt Trip (Option)
48
Function Loss Trip
48
Default Screen Freeze
51
Ramp Loading
52
Rampdown
52
Capacity Override
52
High Discharge Temperature Control
52
Compressor Bearing Temperature
52
Oil Sump Temperature and Pump Control
52
Oil Cooler
54
Remote Start/Stop Controls
54
Spare Safety and Spare Temperature Inputs
54
Alarm (Trip) Output Contacts
54
Refrigerant Leak Detector
54
Kilowatt Output
54
Remote Reset of Alarms
54
Condenser Pump Control
54
Condenser Freeze Prevention
55
Evaporator Freeze Protection
55
Tower Fan Relay Low and High
55
Auto. Restart after Power Failure
55
Fast Power Source Transfers
56
Water/Brine Reset
56
- Reset Type
  56
Demand Limit Control Option
56
Surge Prevention - Constant Flow and
56
- Variable Primary Flow (VPF)
  56
Hot Gas Bypass (Optional) Algorithm
56
Surge Protection (Fixed Speed Chiller)
57
Surge Prevention Algorithm with VFD
57
Surge Protection (VFD Chiller)
58
VFD Start-Up Speed Control
58
Head Pressure Reference Output
58
Lead/Lag Control
59
- Common Point Sensor Usage and
  59
- Chiller Communication Wiring
  59
- Lead/Lag Operation
  59
- Faulted Chiller Operation
  61
- Load Balancing
  61
- Auto. Restart after Power Failure
  61
Ice Build Control
61
Attach to Network Device Control
62
- Attaching to Other Ccn Modules
  63
Service Operation
63
- To Access the Service Screens
  63
- To Log out of Network Device
  63
- Time Broadcast Enable
  63
- Holiday Scheduling
  64
- Daylight Saving Time Configuration
  64

Carrier AquaEdge 19XRV series User Manual

Carrier AquaEdge 19XRV series User Manual (140 pages)

Hermetic Centrifugal Liquid Chillers 50/60 Hz With PIC II Controls and HFC-134a

Brand: Carrier | Category: Chiller | Size: 4.73 MB

Table of Contents

Safety Considerations
1
- Table of Contents
  2
- Reset Type
  2
Introduction
4
Abbreviations and Explanations
4
19XR Identification
5
Cooler
5
Chiller Familiarization
5
Chiller Information Nameplate
5
System Components
5
Condenser
5
Motor-Compressor
5
Control Panel
5
Front/Rear View
6
Factory-Mounted Starter or Variable
7
- Frequency Drive (Optional)
  7
Storage Vessel (Optional)
7
Refrigeration Cycle
7
Motor and Lubricating Oil
7
- Cooling Cycle
  7
Vfd Cooling Cycle
8
Lubrication Cycle
8
Summary
8
Details
8
Oil Reclaim System
8
- Primary Oil Recovery Mode
  8
- Secondary Oil Recovery Method
  8
Starting Equipment
9
Unit-Mounted Solid-State Starter
9
- (Optional)
  9
Unit-Mounted Wye-Delta Starter
10
- (Optional)
  10
Unit-Mounted VFD (Optional)
10
Controls
10
Definitions
10
- Analog Signal
  10
- Discrete Signal
  10
Integrated Starter Module (Ism
11
- Optional
  11
- Optional
  12
- Chiller Visual Controller (CVC)
  13
- Components and Panel Locations
  13
- International Chiller Visual
  13
- Controller (ICVC)
  13
- Integrated Starter Module (Ism)
  13
- Chiller Control Module (CCM)
  13
- Oil Heater Contactor (1C)
  13
- Oil Pump Contactor (2C)
  13
- Hot Gas Bypass Contactor Relay (3C)
  13
- Control Transformers (T1, T2)
  13
General
11
PIC II System Components
11
CVC/ICVC Operation and Menus
15
- General
  15
- Alarms and Alerts
  15
- CVC/ICVC Menu Items
  15
- BASIC CVC/ICVC OPERATIONS (Using the Softkeys)
  15
- To View Status
  16
- Override Operations
  16
- Alarms and Alerts
  18
- Time Schedule Operation
  20
- To View and Change Set Points
  21
- Service Operation
  21
  - Service Operation
    22
  - Alarms and Alerts
    22
PIC II System Functions
33
- Capacity Control Fixed Speed
  33
- Capacity Control Vfd
  33
- Ecw Control Option
  33
- Control Point Deadband
  33
- Diffuser Control
  33
- Proportional Bands and Gain
  33
- Demand Limiting
  34
- Chiller Timers
  34
- Occupancy Schedule
  34
Safety Controls
34
Shunt Trip (Option)
35
Default Screen Freeze
35
Ramp Loading
36
Capacity Override
36
High Discharge Temperature Control
36
Oil Sump Temperature Control
36
Oil Cooler
36
Remote Start/Stop Controls
36
Spare Safety Inputs
36
Alarm (Trip) Output Contacts
37
Refrigerant Leak Detector
37
Kilowatt Output
37
Remote Reset of Alarms
37
Condenser Pump Control
37
Condenser Freeze Prevention
38
Evaporator Freeze Protection (ICVC Only)
38
Tower Fan Relay Low and High
38
Auto. Restart after Power Failure
38
Water/Brine Reset
38
Demand Limit Control Option
39
Surge Prevention Algorithm
39
- (Fixed Speed Chiller)
  39
Surge Prevention Algorithm with VFD
40
Surge Protection VFD Units
40
Surge Protection (Fixed Speed Chiller)
40
- Head Pressure Reference Output
  40
Lead/Lag Control
40
- Common Point Sensor Installation
  41
- Chiller Communication Wiring
  41
- Lead/Lag Operation
  41
- Load Balancing
  41
- Faulted Chiller Operation
  42
- Load Balancing
  42
- Auto. Restart after Power Failure
  42
Ice Build Control
43
Attach to Network Device Control
44
- Attaching to Other Ccn Modules
  44
- Controls
  45
Service Operation
45
Start-Up/Shutdown/Recycle
46
- Sequence
  46
Local Start-Up
46
Shutdown Sequence
47
Automatic Soft Stop Amps Threshold
47
Chilled Water Recycle Mode
47
Safety Shutdown
47
Before Initial Start-Up
48
Job Data Required
48
Equipment Required
48
Using the Optional Storage Tank
48
- And Pumpout System
  48
Remove Shipping Packaging
48
Open Oil Circuit Valves
48
Tighten All Gasketed Joints and Guide Vane Shaft Packing
48
Check Chiller Tightness
48
Refrigerant Tracer
48
Leak Test Chiller
50
Standing Vacuum Test
50
- Chiller Dehydration
  53
Inspect Water Piping
53
Check Relief Valves
53
Inspect Wiring
53
- Carrier Comfort Network Interface
  54
- Solid-State Starter
  54
- Check the Oil Heater
  55
- Oil Charge
  55
- Software Configuration
  55

Advertisement

Carrier AquaEdge 19XRV series Start-Up, Operation And Maintenance Instructions Manual

Carrier AquaEdge 19XRV series Start-Up, Operation And Maintenance Instructions Manual (160 pages)

Hermetic Centrifugal Liquid Chillers with PIC III Controls 50/60 Hz HFC-134a

Brand: Carrier | Category: Chiller | Size: 11.97 MB

Table of Contents

Safety Considerations
1
Cooler
5
Chiller Familiarization
5
Chiller Information Nameplate
5
System Components
5
Condenser
5
Motor-Compressor
5
Control Panel
5
Variable Frequency Drive
5
Storage Vessel (Optional)
5
Refrigeration Cycle
7
Motor and Lubricating Oil
7
- Cooling Cycle
  7
  - Vfd Cooling Cycle
    8
  - Lubrication Cycle
    8
Starting Equipment
9
Unit-Mounted VFD
9
Controls
14
Definitions
14
- Analog Signal
  14
- Discrete Signal
  14
General
14
PIC III System Components
14
ICVC Operation and Menus
19
- General
  19
- Alarms and Alerts
  19
- ICVC Menu Items
  19
- BASIC ICVC OPERATIONS (Using the Softkeys)
  23
- To View Status
  23
- Forcing Operations
  24
- Time Schedule Operation
  24
- To View and Change Set Points
  25
- Service Operation
  25
PIC III System Functions
37
- Capacity Control
  37
- Control Point Deadband
  37
- Diffuser Control
  38
- Proportional Bands and Gain
  38
- Demand Limiting
  38
- Chiller Timers and Starts Counter
  38
- Occupancy Schedule
  39
Safety Controls
39
Shunt Trip
39
Default Screen Freeze
39
Ramp Loading
42
Capacity Override
42
High Discharge Temperature Control
42
Oil Sump Temperature and Pump Control
42
Oil Cooler
42
Remote Start/Stop Controls
43
Spare Safety and Spare Temperature Inputs
43
Alarm (Trip) Output Contacts
43
Kilowatt Output
44
Remote Reset of Alarms
44
Condenser Pump Control
44
Condenser Freeze Prevention
44
Evaporator Freeze Protection
44
Tower Fan Relay Low and High
44
Auto. Restart after Power Failure
45
Water/Brine Reset
45
- Reset Type 2: Remote Temperature Reset
  45
- Reset Type
  45
Surge Prevention Algorithm
45
Surge Protection
46
Head Pressure Reference Output
47
Lead/Lag Control
47
- Common Point Sensor Usage and
  47
- Chiller Communication Wiring
  47
- Lead/Lag Operation
  47
- Faulted Chiller Operation
  49
- Load Balancing
  49
- Auto. Restart after Power Failure
  49
Ice Build Control
49
Attach to Network Device Control
50
- Attaching to Other Ccn Modules
  51
Service Operation
51
- To Access the Service Screens
  51
- To Log out of Network Device
  51
- Time Broadcast Enable
  51
- Holiday Scheduling
  52
- Daylight Saving Time Configuration
  52
Start-Up/Shutdown/Recycle
53
- Sequence
  53

Carrier AquaEdge 19XRV series Start-Up, Operation And Maintenance Instructions Manual

Carrier AquaEdge 19XRV series Start-Up, Operation And Maintenance Instructions Manual (148 pages)

Hermetic Centrifugal Liquid Chillers with PIC III Controls 50/60 Hz HFC-134a

Brand: Carrier | Category: Chiller | Size: 12.13 MB

Table of Contents

Safety Considerations
1
- Table of Contents
  2
- Diffuser Control
  3
Introduction
4
Abbreviations and Explanations
4
Chiller Familiarization
5
Chiller Information Nameplate
5
System Components
5
Cooler
5
Condenser
5
Motor-Compressor
5
Control Panel
5
Variable Frequency Drive
5
Storage Vessel (Optional)
5
Refrigeration Cycle
7
Motor and Lubricating Oil
7
- Cooling Cycle
  7
Vfd Cooling Cycle
8
Lubrication Cycle
8
Details
8
Oil Reclaim System
8
- Primary Oil Recovery Mode
  8
- Secondary Oil Recovery Method
  8
Bearings
8
Starting Equipment
9
Unit-Mounted VFD
9
Controls
11
Definitions
11
- Analog Signal
  11
- Discrete Signal
  11
General
11
PIC III System Components
11
- Chiller Control Module (CCM)
  11
- OIL HEATER CONTACTOR (Lc)
  11
- Oil Pump Contactor (2C)
  11
- Control Transformers (Ti, T2)
  13
- Optional Transformer (T3)
  13
- Sensors
  13
- Flow Detection
  15
ICVC Operation and Menus
16
- General
  16
- Alarms and Alerts
  16
- ICVC Menu Items
  16
- To View Status
  17
- Forcing Operations
  17
- Alarms and Alerts
  19
- Time Schedule Operation
  21
- To View and Change Set Points
  22
- Service Operation
  22
  - Alarms and Alerts
    23
  - Diffuser Control
    32
PIC III System Functions
34
- Capacity Control
  34
- Diffuser Control
  34
- Diffuser Control
  35
- Proportional Bands and Gain
  35
- Demand Limiting
  35
- Chiller Timers and Starts Counter
  35
- Occupancy Schedule
  36
Safety Controls
36
Shunt Trip (Option)
36
Default Screen Freeze
36
Ramp Loading
39
Capacity Override
39
High Discharge Temperature Control
39
Oil Cooler
39
Remote Start/Stop Controls
40
Spare Safety and Spare Temperature Inputs
40
Alarm (Trip) Output Contacts
40
Kilowatt Output
41
Remote Reset of Alarms
41
Condenser Pump Control
41
Condenser Freeze Prevention
41
Evaporator Freeze Protection
41
Tower Fan Relay Low and High
41
Auto. Restart after Power Failure
42
Waterlbrine Reset
42
- Reset Type 2: Remote Temperature Reset
  42
- Reset Type
  42
Surge Prevention Algorithm
42
Surge Protection
43
Head Pressure Reference Output
44
Lead/Lag Control
44
- Lead/Lag Operation
  44
  - Wiring
    44
  - Operation
    45
- Faulted Chiller Operation
  46
- Load Balancing
  46
- Auto. Restart after Power Failure
  46

Carrier AquaEdge 19XRV series Start-Up, Operation And Maintenance Instructions Manual

Carrier AquaEdge 19XRV series Start-Up, Operation And Maintenance Instructions Manual (76 pages)

19XRV PIC III Control Hermetic Centrifugal Liquid Chillers

Brand: Carrier | Category: Chiller | Size: 1.75 MB

Table of Contents

Table of Contents
2
1 Safety Considerations

4
- Equipment and Components under Pressure
  5
- Maintenance Safety Considerations
  5
2 Introduction

6
3 Controls

11
- Definitions
  11
- General
  11
- PIC III System Components
  11
4 ICVC Operation and Menus

13
- General
  13
- Alarms and Alerts
  14
- ICVC Menu Items
  14
- BASIC ICVC OPERATIONS (Using the Softkeys)
  18
5 Pic III System Functions

33
- Capacity Control
  33
- Chiller Timers and Starts Counter
  35
- Occupancy Schedule
  35
- Safety Controls
  36
- Shunt Trip
  36
- Default Screen Freeze
  36
- Ramp Loading Control
  38
- Capacity Override (Table 6)
  39
- High Discharge Temperature Control
  39
- Oil Sump Temperature and Pump Control
  39
- Oil Cooler
  39
- Remote Start/Stop Controls
  40
- Spare Safety and Spare Temperature Inputs
  40
- Alarm (Trip) Output Contacts
  40
- Kilowatt Output
  41
- Remote Reset of Alarms
  41
- Condenser Pump Control
  41
- Condenser Freeze Prevention
  41
- Evaporator Freeze Protection
  41
- Tower Fan Relay Low and High
  41
- Auto. Restart after Power Failure
  42
- Water/Brine Reset
  42
- Surge Prevention Algorithm
  43
- Surge Protection
  43
- Head Pressure Reference Output
  44
- Lead/Lag Control
  44
- Common Point Sensor Usage and Installation
  45
- Ice Build Control
  47
- Attach to Network Device Control
  48
- Service Operation
  49

Carrier AquaEdge 19XRV series Installation Instructions Manual

Carrier AquaEdge 19XRV series Installation Instructions Manual (76 pages)

Single-Stage Semi-Hermetic Centrifugal Liquid Chillers with PIC III Controls and HFC-134a 50/60 Hz

Brand: Carrier | Category: Air Conditioner | Size: 8.62 MB

Table of Contents

Safety Considerations

1
- Installation Instructions
  1
General

2
- Table of Contents
  2
Introduction

2
- General
  2
Job Data

2
Installation

3
Step 1 - Receive the Machine

3
Step 2 - Rig the Machine

4
- Rig Machine Assembly
  4
  - Frame
    7
  - Frame
    8
  - Frame
    9
  - Frame
    10
- Rig Machine Components
  11
  - Frame
    12
  - Frame
    14
  - Frame
    15
  - Frame
    16
  - Frame
    17
  - Frame
    18
  - Frame
    19
  - Frame
    20
  - Frame
    21
  - Frame
    22
  - Frame
    27
- Install Standard Isolation
  40
Install VFD

40
Install Machine Supports

40
- Install Accessory Isolation
  40
- Install Spring Isolation
  40
Step 5 - Connect Piping

43
Step 6 - Make Electrical Connections

52
- Connect Control Inputs
  52
- Connect Control Outputs
  52
- Connect Vfd
  63
- Carrier Comfort Network ® Interface
  64
Optional UPC Open Controller Wiring

64
Lead/Lag Control Wiring

66
Step 7 - Install Field Insulation

71
Installation Start-Up Request

75
Checklist

75

Carrier AquaEdge 19XRV series Installation Instructions Manual

Carrier AquaEdge 19XRV series Installation Instructions Manual (80 pages)

Single-Stage Semi-Hermetic Centrifugal Liquid Chillers with PIC II Controls and HFC-134a 50/60 Hz

Brand: Carrier | Category: Air Conditioner | Size: 6.26 MB

Table of Contents

Safety Considerations

1
- Installation Instructions
  1
General

2
- Table of Contents
  2
Introduction

2
- General
  2
Job Data

2
Installation

2
Step 1 - Receive the Machine

2
Step 2 - Rig the Machine

3
- Rig Machine Assembly
  3
  - Frame
    6
  - Frame
    7
  - Frame
    8
  - Frame
    9
  - Frame
    10
  - Frame
    11
  - Frame
    12
  - Frame
    13
- Rig Machine Components
  27
Step 3 - Install Machine Supports

31
Step 4 - Connect Piping

34
Step 5 - Make Electrical Connections

43
- Connect Control Inputs
  43
- Connect Control Outputs
  46
- Connect Starter
  46
- Carrier Comfort Network Interface
  73
- Optional Upc Open Controller Wiring
  74
Step 6 - Install Field Insulation

78
Checklist

79

Carrier AquaEdge 19XRV series Start-Up And Service Instructions

Carrier AquaEdge 19XRV series Start-Up And Service Instructions (40 pages)

with PIC III Controls Rockwell PowerFlex 755 VFD Option

Brand: Carrier | Category: Air Conditioner | Size: 8.24 MB

Table of Contents

Safety Considerations
1
Table of Contents
2
Introduction
2
Abbreviations and Explanations
2
Required Publications
2
Getting Assistance from Rockwell Automation
2
Identifying Drive Components
2
Opening the VFD Access Door
3
Drive Assembly Catalog Number
3
Components and Physical Data
3
Start-Up
5
Alternate Wire Lugs
5
Verify Installation
5
Configure the VFD
6
Commissioning the Unit
6
Check Internal Jumpers
7
- ICVC Alarm Codes
  8
- ICVC Alert Codes
  8
- Start-Up
  8
- ICVC Alert Codes
  11
- ICVC Alarm Codes
  15
Service
8
Troubleshooting the Drive
8
Checking Power Modules and Motor Input
22
- With Input Power off
  22
Servicing the Drive
23
- Removing the Drive
  23
- Rigging the Enclosure
  23
- Replacing the Gateway
  24
- Option Card)
  24
Parts Identification and Location
26
Appendix A - Wiring Schematics
28
Appendix A — Wiring Schematics
31
Appendix B - Optional Bacnet Communications Wiring
32
Communications Wiring
38

Carrier AquaEdge 19XRV series Start-Up And Service Instructions

Carrier AquaEdge 19XRV series Start-Up And Service Instructions (36 pages)

With PIC 6 Controls Danfoss VLT FC102

Brand: Carrier | Category: Chiller | Size: 13.17 MB

Table of Contents

Carrier AquaEdge 19XRV series Start-Up And Service Instructions

Carrier AquaEdge 19XRV series Start-Up And Service Instructions (32 pages)

With PIC III/PIC 6 Controls Rockwell PowerFlex 755 VFD Option

Brand: Carrier | Category: Chiller | Size: 8.38 MB

Table of Contents

Safety Considerations
1
Table of Contents
2
Introduction
2
Abbreviations and Explanations
3
Required Publications
3
Getting Assistance from Rockwell Automation
3
Identifying Drive Components
3
Opening the VFD Access Door
3
Drive Assembly Catalog Number
3
Components and Physical Data
4
Start-Up
7
Alternate Wire Lugs
7
Verify Installation
7
Configure the VFD
8
Commissioning the Unit
9
Check Internal Jumpers
9
Service
10
Troubleshooting the Drive
10
Discharged
11
High Temperature Alarms
11
Main Control Board (Mcb) Components
11
- With Input Power off
  14
Servicing the Drive
15
Part Identification and Location
18
Appendix A - Wiring Schematics
21

Carrier AquaEdge 19XRV series Start-Up And Service Instructions

Carrier AquaEdge 19XRV series Start-Up And Service Instructions (32 pages)

Brand: Carrier | Category: Chiller | Size: 7.86 MB

Table of Contents

Table of Contents
1
Safety Considerations
1
Introduction
3
Abbreviations and Explanations
3
Required Publications
3
Getting Assistance from Rockwell Automation
3
Identifying Drive Components
3
Opening the VFD Access Door
3
Drive Assembly Catalog Number
3
Components and Physical Data
4
Start-Up
7
Alternate Wire Lugs
7
Verify Installation
7
Configure the VFD
8
Commissioning the Unit
9
Check Internal Jumpers
9
Service
11
Troubleshooting the Drive
11
Chiller Alert Codes
11
Chiller Alarm Codes
11
Test Equipment Needed to Troubleshoot
11
Verifying DC Bus Capacitors Are Discharged
11
High Temperature Alarms
11
Main Control Board (Mcb) Components
14
Checking Power Modules and Motor Input with Input
14
Power off
14
Servicing the Drive
15
Removing the Drive
15
Rigging the Enclosure
17
Replacing Gateway 20-Comm-H Option Card
17
Replacing Chill Plate Fan and Internal Fan
18
Part Identification and Location
18
Appendix A - Wiring Schematics
21

Carrier AquaEdge 19XRV series Start-Up And Service Instructions

Carrier AquaEdge 19XRV series Start-Up And Service Instructions (24 pages)

With PIC III/PIC 6 Controls Eaton LCX9000 VFD Option

Brand: Carrier | Category: Chiller | Size: 4.72 MB

Table of Contents

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