Chiller Familiarization; Chiller Information Nameplate; System Components; Cooler - Carrier 19XRV Start-Up, Operation And Maintenance Instructions Manual

Hermetic centrifugal liquid chillers with pic iii controls 50/60 hz hfc-134a
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FactolT-installed
additional
components
tue refen_ed to as
options
in this manual;
factou-supplied
but field-installed
additional components
are referred to as accessories.
The chiller
software
pall number
of the 19XRV unit is
located on the back of the ICVC.
CHILLER
FAMILIARIZATION
(Fig. 1 and 2)
Chiller Information
Nameplate
-- The
information
nameplate
is located
on the right side of the chiller control
panel.
System Components
--
The components
include
the
cooler
and condenser
heat exchangers
in separate
vessels,
compressor-motor,
lubrication
package,
control
panel,
and
motor sttutel: All connections
fiom pressure vessels have exter-
nal threads to enable each component
to be plessure tested with
a thleaded
pipe cap during factory assembly.
Cooler-
This vessel
(also known
as the evaporator)
is
located underneath
the compressol:
The cooler is maintained
at
lower
temperature/pressme
so evaporating
refrigerant
can
remove heat fiom water flowing through its internal tubes.
Condenser--The
condenser
operates
at
a
higher
temperature/pressure
than the cooler and has water flowing
through
its internal
tubes in order to remove
heat fi_)m the
refrigerant.
Motor-Compressor-
This component
mainttfins
sys-
tem temperature
and
pressure
differences
and
moves
the
heat-carrying
refrigerant from the cooler to the condenser
19XRV
--
High
Efficiency
Hermetic
Centrifugal
Liquid
Chiller
with
Variable
Frequency
Drive
Unit-Mounted
19XRV
52
51
473
/
Cooler
Size
10-12
(Frame
1 XR)
55-57
(Frame
5 XR)
15-17
(Frame
1 XR)
5F (Frame
5 XR)
20-22
(Frame
2 XR)
5G (Frame
5 XR)
30-32
(Frame
3 XR)
5H (Frame
5 XR)
35-37
(Frame
3 XR)
60-62
(Frame
6 XR)
40-42
(Frame
4 XR)
65-67
(Frame
6 XR)
45-47
(Frame
4 XR)
70-72
(Frame
7 XR)
50-52
(Frame
5 XR)
5A (Frame
5 XR)
5B (Frame
5 XR)
50
(Frame
5 XR)
Condenser
Size
10-12
(F ....
1 XR /
15-17
(Frame
1
20-22
(Frame
2 XR)
30-32
(Frame
3 XR)
35-37
(Frame
3 XR)
40-42
(Frame
4 XR)
45-47
(Frame
4 XR)
50-52
(Frame
5 XR)
55-57
(Frame
5 XR)
60-62
(Frame
6 XR)
65-67
(Frame
6 XR)
70-72
(Frame
7 XR)
Compressor
Code
(First
Digit
Indicates
Compressor
Frame
Size) _
*Second
digit will
be a letter (example
4G3)
on units
equipped
with
split ring
diffuser.
DG
Control
Panel
--
The control
panel is the user interface
for controlling
the chiller
It regulates the chiller's
capacity as
lequiled to maintain proper leaving chilled water temperature.
The control panel:
registers
cooler,
condenser,
and
lubricating
system
pressures
shows
chiller
operating
condition
and alarm
shutdown
conditions
records
the total chiller
operating
hours
sequences
chiller start, stop, and recycle
under micropro-
cessor control
displays
status of motor starter
provides
access
to
other
CCN
(Carrier
Comfort
Network)
devices and energy management
systems
Languages
pre-installed
at factory
include:
English,
Chinese,
Japanese,
and Korean.
International
language
translator
(ILT) is available
for
conversion
of extended
ASCII characters.
Variable
Frequency
Drive (VFD) -- The VFD al-
lows
for the proper st_ut and disconnect
of electrical
energy for
the compressor-motor,
oil pump, oil heater, and control panel.
Storage
Vessel (Optional)--There
are
2 sizes
of
storage vessels available. The vessels have double relief valves,
a magnetically-coupled
dial-type
refrigerant
level
gage,
a
one-inch FPT drain valve, and a l/2-in, male flare vapor con-
nection for the pumpout unit.
NOTE:
If a storage
vessel is not used at the jobsite,
factory-
installed isolation
valves on the chiller may be used to isolate
the chiller charge in either the cooler or condenser. An optional
pumpout
system is used to transfer refrigerant
from vessel to
vessel.
64
-
Special Order Indicator
- -- Standard
S -- Special Order
Motor
Voltage
Code
Code
Volts-Phase-Hertz
62
--
380-3-60
63
--
416-3-60
64
--
460-3-60
52
--
400-3-50
Motor Efficiency
Code
H -- High Efficiency
S -- Standard Efficiency
Motor Code
BD
CD
DB
LB
BE
CE
DC
LC
BF
CL
DD
LD
BG
CM
DE
LE
BH
ON
DF
LF
BJ
CP
DG
LG
CQ
DH
LH
OR
DJ
DK
MODELNUMBERNOMENCLATURE
27
99
Q
59843
Year of Manufacture
Place of Manufacture
SERIAL
NUMBER
BREAKDOWN
Fig. 1 -- 19XRV
Identification

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