Brake Light Switch Replacement - Polaris 2007 Two Stroke Service Manual

FINAL DRIVE/BRAKES
11. Torque the caliper banjo bolt to 168-216 in-lb (19-24 N-m).
Caliper Banjo Bolt: 168-216 in-lb (18-24 N-m)
12. Insert the new brake line and install into the master
cylinder. Torque the brake line to 144-192 in-lb
(16-21 N-m).
Brake Line: 144-192 in-lb (16-22 N-m)
13. Tighten the brake line into the master cylinder in an
orientation so that the line does not have any sharp bends
when it is installed on the handlebar.
14. Route the brake light switch in the harness correctly.
15. Place the switch pack with the master cylinder onto the
handle bar. Two smaller screws should be placed on the top
and the longest screw is placed on the lower right.
16. Follow the bleeding procedure. See "Brake Fluid
Replacement & Bleeding" on page 7.20.
500 INDY, 340 Classic, 550 Classic, 340 Touring, Trail Touring,Trail Touring Deluxe
7.22
= T
= T

Brake Light Switch Replacement

1. Remove the 4 screws that hold the master cylinder to the
handlebar. This will separate the master cylinder from the
switch pack.
2. Unplug the brake light switch harness from the master
cylinder.
3. Unplug the brake light switch from the master cylinder.
4. Replace faulty brake light switch into the master cylinder
and route wires correctly.
5. Plug the brake switch back into the harness.
6. Replace the master cylinder to the switch pack and insert
the smaller screws on the top, the longest one goes into the
lower right side.