Polaris 2007 Two Stroke Service Manual page 188

Two stroke
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FINAL DRIVE/BRAKES
22. If jackshaft was removed from unit, grease coupler spline
with Polaris Premium All Season Grease and install on
transmission.
23. Reattach transmission shift linkage and brake light
connector. Check transmission fluid level and fill if
necessary
24. Attach brake cable to transmission mounting with bolt, nut
and spacer.
25. Install bumper onto footrest bolt and tighten.
26. Reinstall bumper plug.
27. Reinstall and secure muffler.
28. Install battery, air box, oil tank, and coolant recovery bottle.
29. Loosen rear idler bolts.
30. Reinstall driven clutch and spacers onto jackshaft and
tighten.
31. Reinstall clutch offset washers on jackshaft and install
driven clutch. Using the clutch alignment tool adjust driven
clutch to achieve proper offset.
32. Widetrak models have no float on driven clutches. Use
shim washers (PN 7555734) to create gap between shaft
and cover washer only.
33. Torque driven clutch retaining bolt to specification.
34. Lift and support rear of unit and align track to specifications
found in the Maintenance section. Make sure rear idler
wheel spacer location is correct before tightening idler
wheels.
7.18

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