Polaris 2007 Two Stroke Service Manual page 131

13. Adjust both torque stops so that you have a clearance of
.010"-.030" (.25-.75mm).
Torque Stop Clearance: .010"-.030" (.25-.75mm)
14. Connect the Regulator Rectifier (12) and Stator (13)
connections.
15. Connect the thermostat cooling hose and secure it with the
clamp (14).
16. Connect the cooling hose going to the water pump (front
of engine) to the water bottle and secure it with the clamp.
17. Connect the impulse line from the fuel pump to the
crankcase.
18. Route the over fill hose (15) and secure it with a cable tie.
= In. / mm.
12
13
14
19. Connect the water temp sensor (16) and secure it to the
thermostat hose with a cable tie.
15
20. Connect the exhaust valve vent lines (18).
18
21. Install the oil supply lines to each of the carburetors.
22. Install the carburetors onto the carburetor boots and tighten
the clamps.
23. Connect the TPS sensor to the carburetors.
24. Install the two, Nyloc nuts and two T40 Torx bolts to the
front (19) and the two T40 to the rear (20) of the LH chassis
brace and install the brace.
NOTE: Install the long bolts and the spacer on the
front portion of the bar before inserting it into the
mounting area.
19
25. Replace the nosepan plugs.
26. Install the air box.
27. Install the driven clutch. See "Drive Clutch Installation" on
page 6.20.
ENGINE
16
18
5
20
5.27